Full Text Searchable PDF User Manual
SPG2200, SPG3000, SPG6500
FOR YOUR SAFETY
PLEASE READ THESE INSTRUCTIONS CAREFULLY
AND RETAIN THEM FOR FUTURE USE.
OWNER’S MANUAL
PETROL GENERATOR
PAGE 3
PAGE 2
WARRANTY
This generator is covered by a 24 month warranty from the
initial date of purchase. This is a domestic warranty provided
directly by SGS Engineering. Please keep a recipt of your pucr-
chase as this may be required as proof of purchase.
You will invalidate your warranty if the product is found to
have been misused, tampered with, modified, overloaded or
used for a commercial application for which it was not de-
signed. The warranty will also be rendered invalid if the main-
tenance prodcedure has not been followed.
You must contact SGS Engineering prior to returning any
product. This warranty does not effect your statutory rights.
TABLE OF CONTENTS
WARRANTY
2
TABLE
OF
CONTENTS 3
UNDERSTANDING THE GENERATOR
GENERATOR
SAFETY
4
EXHAUST
GAS
PRECAUTIONS
5
EARTHING
THE
GENERATOR
5
COMPONENTS LOCATION DIAGRAM
6
PREPARING YOUR GENERATOR
FIXING
THE
WHEELS
8
FILLING THE GENERATOR WITH OIL
9
FILLING THE GENERATOR WITH PETROL
10
STARTING THE GENERATOR
Pull
start. 11
Electric
start.
12
USING THE GENERATOR
OPERATING
THE
GENERATOR
15
SHUTTING DOWN THE GENERATOR
16
TROUBLESHOOTING, MAINTENANCE & SERVICING
TROUBLESHOOTING STARTING A GENERATOR
17
GENERATOR TROUBLESHOOTING
Generator
will
not
start.
18
Generator is difficult to start.
18
No
electrical
output.
19
Engine making “revving” sounds
19
MAINTENANCE
SCHEDULE
20
MAINTENANCE INSTRUCTIONS
Spark
plug
maintenance. 21
Air
filter
maintenance.
21
Engine
oil
maintenance.
22
Fuel
filter
maintenance.
22
Draining
the
fuel. 23
Draining
the
oil.
23
CERTIFICATE
OF
CONFORMITY
24
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CALL FOR ASSISTANCE:
01332 576 850
PAGE 5
PAGE 4
EXHAUST GAS PRECAUTIONS
• Always ensure that there is adequate ventilation when
using the generator.
• Always position the generator so that the exhaust is point-
ing away from people or animals.
• Never use the generator indoors or in an enclosed area. (i.e
workshop, garage, lockup etc)
EARTHING THE GENERATOR
• In most situations the frame of a portable generator need
not be grounded (connected to earth) and the frame may
serve as the earth.
• An earth connector lug is fitted to the generator, for use
if required to connect to an earth. This connection should
only be undertaken after full consultation with a competent,
qualified electrician.
• Earth spike not provided as not required for general use.
Exhaust fumes can be fatal!
GENERATOR SAFETY
Only use outdoors.
Never use during wet conditions.
Do not smoke whilst handling fuels.
In emergency, switch engine switch to ‘off’.
Always operate on level ground!
If in doubt about anything, contact us on
(+44) 01332 576 850.
Always consult this manual for effective product
knowledge.
WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE:
01332 576 850
PAGE 7
PAGE 6
GENERATOR COMPONENTS LOCATION DIAGRAM
230 V
output
12 V
charging
outputs
Handle
(certain
models only)
Fuel
tank
Air filter box
Engine
switch
Wheels
(certain
models
only)
Pull start
115 V
output
GENERATOR COMPONENTS LOCATION DIAGRAM
Choke
selector
Spark
plug
Carburettor
adjustment
screw
Oil
filler
cap
Fuel
gauge
WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE:
01332 576 850
PAGE 9
PAGE 8
FIXING THE WHEELS (SPG3000, SPG6500)
1. Push the axle through the
wheel.
2. Slot the wheel and axle on
the frame.
3. Insert split pin through
axle hole and spread pin.
DO NOT tip the generator on its side to fit the wheels.
FILLING THE GENERATOR WITH OIL
1. Remove the oil
reservoir filter cap.
2. Fill with 10W30 oil to the
centre line of the dipstick.
3. Wipe up any oil spillages
with a rag.
4. Re-insert the oil reservoir
filler cap.
Tip: When filling with oil, use a funnel with a hose.
NEVER tip the generator onto its side to fill with oil.
ONLY USE 10w30 GRADE OIL. Other oils will pre-
vent the generator from starting.
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CALL FOR ASSISTANCE:
01332 576 850
PAGE 11
PAGE 10
FILLING THE GENERATOR WITH PETROL
1. Unscrew fuel filler cap.
2. Fill with unleaded fuel
until at least 3/4 full.
3. Screw fuel filler cap
closed.
4. Fuel level can be indicated
through the fuel tank window.
Tip: ALWAYS use clean, unleaded petrol in the
generator. NEVER use 2-stroke or other fuels.
STARTING THE GENERATOR - PULL START
1. Disconnect all
equipment cables from the
230 V and 115 V outlets.
2. Turn the circuit breaker to
the ‘off’ position.
3. Turn the fuel tap down-
wards, this means the fuel
supply is ‘on’.
4. Turn the choke to the
‘left’ position.
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CALL FOR ASSISTANCE:
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PAGE 13
PAGE 12
STARTING THE GENERATOR - PULL START
5. Switch the engine switch
to the ‘on’ position.
6. Pull the pull starter cord
lightly, until it tenses, then
pull briskly.
7. Once generator engine
starts, move choke lever
over to the right
.
THE GENERATOR SHOULD REQUIRE ONLY ONE
OR TWO PULLS TO START. Otherise please contact
SGS Engineering on 01332 576 850.
STARTING THE GENERATOR - ELECTRIC START
1. Disconnect all
equipment cables from the
230 V and 115 V outlets.
2. Turn the circuit breaker to
the ‘off’ position.
3. Turn the fuel tap down-
wards, this means the fuel
supply is ‘on’.
4. Turn the choke to the
‘left’ position.
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CALL FOR ASSISTANCE:
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PAGE 15
PAGE 14
STARTING THE GENERATOR - ELECTRIC START
7. Turn the engine start key
to ‘start’ position untill
generator engine starts.
8. Once generator engine
starts, move choke lever
over to the right
.
1. Start the engine and allow to run for a few minutes in order
for it to warm up.
NEVER have any appliances/tools etc plugged in
when starting the generator engine.
2. After engine has warmed up, you can then plug in appli-
ances/tools into the generator outlets. As a general rule,
switch on appliances/tools etc that you think will take the most
power demand first.
3. ALWAYS ENSURE the correct voltage is selected, using the
voltage selector.
If the appliance/tool has a standard 3 pin plug it
must be used in conjunction with a flylead and
plugged into the blue socket.
If the appliance / tool has a blue socket attached then it is 230
V, and must be plugged into the BLUE outlet on the genera-
tor.
If the appliance / tool has a yellow socket attached then it is
115 V, and must be plugged into the YELLOW outlet on the
generator.
OPERATING THE GENERATOR
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CALL FOR ASSISTANCE:
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PAGE 17
PAGE 16
SHUTTING DOWN THE GENERATOR
1. Switch OFF any
appliances/tools that are
plugged into any outlets on
the generator.
2. Unplug any appliances/
tools that are plugged into
any outlets on the
generator.
3. Switch the generator to
the ‘OFF’ position.
4. Turn the fuel tap so it is
pointing ‘LEFT’ into the off
position.
TROUBLESHOOTING STARTING A GENERATOR
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01332 576 850
PAGE 19
PAGE 18
GENERATOR TROUBLESHOOTING
PROBLEM
SOLUTION
Generator will not start.
• Check fuel valve tap is in the ‘down’
position.
• Check the oil level is correct.
• Check 10W30 oil is being used.
• Check choke is in the correct position
(refer to starting methods).
• Check there is a spark - Remove your
HT (high tension) lead from the top of
your spark plug. Remove the spark plug
and reconnect the lead, then touch the
metal on the spark plug against the
generator frame. Gently pull the starter
cord mechanism, listen for an audible
‘ticking’ sound and/or small flashes
coming from the very tip of the spark
plug. If there is no audible ‘ticking’ and/
or small flashes, the spark plug may
need replacing.
Generator is difficult to
start.
• The air filter is dirty - clean the filter
• The fuel filter is dirty - clean the filter
• If the pull start mechanism is too ‘hard’
when trying to pull it, it may denote that
there is too much oil. Check the oil level
by using the dipstick and drain excess
oil from the oil sump bolt at the bottom
of the generator.
• If the pull start mechanism feels too
‘slack’ (i.e easy to pull), there may be
not enough compression in the genera-
tor engine for it to work properly. Please
contact SGS Engineering.
GENERATOR TROUBLESHOOTING
PROBLEM
SOLUTION
No electrical output.
• Check the breaker switch is up.
• The device being powered is faulty.
• Check that the voltage output switch is set
to 115 or 230V.
• Check the connecting lead from the appli-
ance/tool into the generator is physically
sound.
Engine making “rev-
ving” sounds
• If your generator is ‘hunting’ (surging), it
may need a carburettor adjustment. Turn
the brass screw on the carburettor clockwise
slowly and listen for the engine sound. If it
does not improve then try turning the screw
anticlockwise.
See our help and advice section for videos and guides on
setting up, starting and maintaining your generator.
http://www.sgs-engineering.com/help-advice
WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE:
01332 576 850
PAGE 21
PAGE 20
MAINTENANCE SCHEDULE
Tip: Parts replacements are only to be carried out
by competent persons. If in any doubt, please
contact SGS Engineering for help.
Spark plug maintenance.
• Remove the spark plug cap from the
spark plug.
• Use a spark plug spanner (supplied) to
remove the spark plug.
• Check for discoloration and use a wire
brush to remove any carbon build up.
• Check the spark plug gap with a feeler
gauge, it should be between 0.6 and
0.7 mm. Adjust if necessary.
• Check the overall condition of the spark
plug and replace if damaged.
• Reinstall the spark plug and replace the
spark plug cap.
• CAUTION: ALLOW THE ENGINE
TO COOL BEFORE REMOVING THE
SPARK PLUG.
Air filter maintenance.
• Remove the air filter element.
• Wash it in a solution of warm water and
mild detergent.
• Rinse thoroughly and leave it to dry.
Once it is completely dry immerse the
filter in clean engine oil and squeeze
the filter to remove excess oil.
• Replace the filter into its original posi-
tion and replace and secure the cover.
MAINTENANCE INSTRUCTIONS
ITEMS
REMARKS
PRE-OP-
ERATION
CHECK
(DAILY)
INITIAL 1
MONTH or
10HR
EVERY 3
MONTHS
or 50HR
EVERY 6
MONTHS
or 100HR
EVERY 12
MONTHS or
300HR
Spark plug
Check condition, adjust
gap and clean. Repeat if
necessary.
X
Engine oil
Check oil level.
X
X
Replace.
X
Air filter
Clean. Replace if
necessary.
X
Fuel filter
Clean fuel drain filter.
Replace if necessary.
X
Valve
clearance
Check and adjust when
engine is cold.
X
Fuel line
Check fuel hose for
crack or damage.
Replace if necessary
X
Exhaust
system
Check for leakage.
Retighten or replace
gasket if necessary.
X
Check muffler screen.
Clean / replace if
necessary.
X
Caraburet-
tor
Check choke operation.
X
Starting
system
Check key start ignition.
X
Decarboni-
sation
More frequently if`
necessary
X
Fittings/
Fasteners
Check all fittings and
fasteners. Correct if
necessary.
X
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CALL FOR ASSISTANCE:
01332 576 850
PAGE 23
PAGE 22
MAINTENANCE INSTRUCTIONS
Engine oil maintenance.
• Warm up the engine on level ground.
• Turn the engine off.
• Remove the oil filler sump plug. Open
the drain sump plug and let the oil drain
completely into a pan placed under the
engine.
• Refit the drain sump plug and fill the en-
gine with clean FOUR STROKE oil only.
Replace the filler cap.
Fuel filter maintenance.
• Inside of the fuel tank, there is a fuel
filter, this filter will need checking peri-
odically.
• Remove the fuel cap from the fuel tank.
• Lift out the fuel filter.
• Clean the filter with solvent. If the filter is
damaged, contact SGS Engineering.
• Replace the filter and fuel cap.
WARNING: DO NOT SMOKE AND/OR
HAVE ANY NAKED FLAMES
DURING THIS PROCESS
MAINTENANCE INSTRUCTIONS
Draining the fuel.
• You should drain your generator of fuel
before you put it into storage.
• Fuel goes stagnant if you left to stand for
too long; this may damage your genera-
tor and affect how it runs.
• Pull the fuel hose from the casing while
leaving it attached to the fuel tap.
• Set to the tap to the ON position.
• Place the fuel hoes into an appropriate
container or bottle.
• Tilt the generator towards the fuel hose
and allow all the fiel to drain.
Draining the oil.
• Place a tray underneith ther oil sump
screw.
• Remove the sump screw
• Tilt the generator towards yourself and
allow all the oil to drain.
See our help and advice section for videos and guides on
setting up, starting and maintaining your generator.
http://www.sgs-engineering.com/help-advice
WWW.SGS-ENGINEERING.COM
CALL FOR ASSISTANCE:
01332 576 850
PAGE 25
PAGE 24
SPG2200 WIRING DIAGRAM
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01332 576 850
PAGE 27
PAGE 26
SPG3000 WIRING DIAGRAM
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PAGE 29
PAGE 28
SPG6500 WIRING DIAGRAM
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EC Declaration of Conformity
This is an important document and should be retained
MANUFACTURER’S NAME:
TYPE OF EQUIPMENT:
PART NUMBER:
I, the undersigned, hereby declare that the equipment specified above con
-
forms to the above European Communities Directive(s) and Standard(s).
PLACE:
DATE:
(Signature)
Robert Wyatt
Company Secretary
Derby, UK
24th JUNE 2015
SGS Engineering (UK) Ltd
SGS Engineering (UK) Ltd
2 West Side Park
Raynesway
Derby, DE21 7AZ
Petrol Generator
SPG2200/SPG3000/SPG6500
2004/108/EC
Electromagnetic Compatibility Directive
2006/42/EC
Machinery Directive
2006/95/EC
Low Voltage Equipment Directive
2000/14/EC
Noise Emissions Directive (amended 2004/26/EC)
97/68/EC
Emission of Gaseious Particulates (emended 2004/26/EC)
EN12601:2001, EN60204-1:2006, EN55012:2002+A1:2005,
EN ISO 3744:1995, ISO 8528-10:1998
APPLICATION OF EC
COUNCIL DIRECTIVES / STANDARD: