parr 4848 Installation Instructions Manual - User Manual

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Installation Instructions for Motor Torque
Module (MTM) in a 4848 Reactor Controller

560M

Warning: The Motor Torque Module can only be used in

conjunction with a Motor Control Module (MCM). The

MCM must be installed before installation of the Motor

Torque Module. For Motor Control Module installation,

see Field Installation Manual 555M.

Meter Installation in 4848 Reactor
Controller

1. Unplug the power cord of the 4848 Controller.

Remove the (2) screws located on the top/front
cover at the rear corners of the controller. Gen-
tly lift the cover forward, which is hinged at the
bottom, taking care not to apply tension on any
internal wiring.

2. If applicable, remove and discard the black hole

plug on the sloped front panel above the “PRES-
SURE” or “TEMPERATURE” text. This can be
done by pinching the clasps on the back of the
plug from the inside of the front plate. Place
“MOTOR OUTPUT” label over existing text.

3. Insert the MTM module (2084E) through the

panel cutout, from outside in, making sure the
rubber gasket is on the outside of the controller
front panel. (If wires are preinstalled, remove the
terminal connector by releasing the tabs on the
sides of the module and gently pulling the termi-
nal connector off. Reference photos below.) Slide
the white mounting bracket onto the module with
the mounting screws pointing towards the front
panel. Slide the mounting bracket forward until
it touches the controller panel. The clasps on the
mounting bracket should align with the groves
on the module. Gently tighten the screws until
the module is held into place. (If removed, reat-
tach the terminal connector.)

Terminal Connector Removal

MTM Installation

P a r r I n s t r u m e n t C o m p a n y

Meter Installation in 4848 Reactor Controller (Continued)

Meter Installation Diagram

Side Panel Removal

The left side panel should be removed to get access
to the isolation board. This is the panel on the left
hand side of the controller when looking at it from
the front.

Panel to be Removed

This will require loosening the four nuts on the side
panel using a nut driver (two on the bottom and two
on the back), removing the top cross brace, and then
pulling the panel away from the chassis.

Bottom Nut on Side Panel

MTM Installation

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10 11 12

2084E Pin Out

(Pin 5 is blank)

Picture of MTM Meter 2084E Pin Out

Wiring Installation in 4848 Reactor Controller

01-05-09

APPROVED

SCALE

DWG NO.

DATE
DRAWN

DESCRIPTION

211 53rd STREET

DATE

1:1

SIZE

PARR INSTRUMENT CO.

MOLINE, ILLINOIS 61265

DO NOT SCALE DRAWING

REVISIONS

FOR

TOLERANCES

IN INCHES

UNLESS OTHERWISE SPECIFIED

1/X .... ±1/64

.00 .... ±.010

.000 .... ±.003

ANGULAR ... ±1/2°

UNMARKED RADII .03"

MACHINED SURFACES:

OR BETTER

DRAWN IN 3rd ANGLE PROJECTION

COMPANY.

MVM

EXTERNAL TEMPERATURE LIMIT DPM (ETLM), TYPE J

X2526J

PROPRIETARY

NEITHER THE DRAWING

NOR INFORMATION

CONTAINED HEREIN

MAY BE COPIED,

REPRODUCED, OR

OTHERWISE USED

WITHOUT WRITTEN

PERMISSION FROM

PARR INSTRUMENT

4848 CONTROLLER

18.5

STRIP .23

2067E (T6/4)

2082E/8

STRIP .35

XA2001ZH

ORANGE

XA2202LY

XA2001ZC

XA2001ZB

GAGE

RED

1129E (+)

STRIP .23

2082E/6

STRIP .25

2082E/4

WHITE

XA2001ZJ

1398E2

)

STRIP .25

XA2001ZD

1129E (

6-BLACK -

INSTALL ONE 1541E BEAD ON EACH T/C WIRE

NOTE:

1-RED

2-BLACK

5-WHITE +

STRIP .35

2082E/1

2082E/11

2084E

MOTOR OUTPUT DPM

3-WHITE

4-BLACK

2066E (T3/6)

2066E (T4/6)

2067E (T5/6)

2065E (T2/10)

2067E (T7/4)

STRIP .5

STRIP .35

2082E/12

2082E/10

STRIP .23

2082E/2

2082E/7

YELLOW

STRIP .23

WHITE

BLACK

WHITE

BLUE

15.5

LOC

END

LOC

END

COLOR

LENGTH

TOTAL

NO.

WIRE

NO.

STRIP .23

421E4

PART

1119E(3)

100-240 VAC

POWER

RS485

Wiring Diagram for 2082E Meter

MTM Installation

P a r r I n s t r u m e n t C o m p a n y

Wiring Installation in 4848 Reactor
Controller (Continued)

1. Locate wire 1 (red) from the package. Take the

stripped end of this cable and attach it to the

2084E meter. The meter’s pins are labeled 1-12,

as shown. Attach this wire in position 4.

The other end has the 858E2 piggyback attach-

ment which connects to the local/remote switch

in the middle position.

Pull out this quick disconnect terminal connec-

tor and attach it to the male connection on the

858E2 piggyback.

Plug the 858E2 piggyback onto the local/remote

switch in the middle position.

Local / Remote Switch (back view)

2. Locate wire 2 (black). The stripped end of the 2

wire cable attaches to the 2084E meter in posi-

tion 6. The other end has a snap spade terminal

on it. This attaches to the 1588E isolation board.

Notice that the isolation board has its pins num-

bered 1-10. Attach the snap spade terminal to

position 9.

3. Find the 2 wire cable with white and black wires

that has both ends stripped, and attach one end
to the 2084E meter. White wire #5 to terminal
#11 and black wire #6 to terminal #12. (This may
already be connected for your convenience.)
The other end of the white wire #5 attaches to
terminal block position #4 and the black wire #6
attaches to terminal block position #3.

Note:

The terminal block position can be opened up

using a small flat head screw driver to release the

tension from the spring inside the block so you can

press the wire against the spring.

Wago Terminal Block

4. Find the remaining black wire #4 from the kit and

attach one end to pin 1 on the 2084E meter. Take
care not to apply too much torque which could
cause the wire to break. (This may already be
connected for your convenience.) The other end
attaches to terminal block position #5.

5. Find the remaining white wire #3 from the kit

and attach one end to pin 2 on the 2084E meter.
Take care not to apply too much torque which
could cause the wire to break. (This may already
be connected for your convenience.) The other
end attaches to terminal block position #2.

Final Steps

858E2

Piggyback

MTM Installation

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Reattach the side panel by slipping it back on and
tightening the nuts.

Close the controller and replace the two screws on
the top plate. Plug the 4848 controller back in, and
turn it on. The MTM display should read approxi-
mately zero when the motor is not turning. It is
useful to check that the settings on the display are
set correctly. Check the settings in this installation
guide against the settings on the controller.

Calibrating the MTM

1. 1. Turn the knob to zero, flip the local/remote

switch to “local”, and turn the motor switch on.
The MTM should show a value of zero. If it does
not, adjust the “tPoF” setting (press set and then
return until it shows tPoF) until it does read zero.

2. Turn the knob to full. The MTM should show a

value of 100.

3. Flip the local/remote switch to “remote”, and

put in a setpoint equal to the maximum stirring
speed on the Motor Control Module display. The
MTM should show a value of 100.

Pin Outs:

2084E

Color:

Attaches to:

Pin 1

Black

Terminal Block 5 (power)

Pin 2

White

Terminal Block 2 (power)

Pin 3
Pin 4

Red

local / remote switch
(bottom position) (signal)

Pin 5
Pin 6

Black

isolation board (pin 9)
(signal)

Pin 7
Pin 8
Pin 9
Pin 10
Pin 11

White

Terminal Block 4 (RS-485)

Pin 12

Black

Terminal Block 3 (RS-485)

Factory Default Settings - MTM

MTM Installation

P a r r I n s t r u m e n t C o m p a n y

Module

Keys command:
1.  Press “SET” to select
2.  Press return key move to next operation mode
3.  Up/Down arrow keys to adjust value or select

type

Main Screen: SV = 100

Press return key and release

Operation

Mode

Select

type/value Comment

r-S

Run

Run/Stop

Decimal point position

LoC

OFF

Lock mode (lock all
keys or only up/down
arrow able to use)

Press and hold down “SET” for 5-sec

Operation

Mode

Select

type/value Comment

InPt

v10

Input type (v5 = 0-5V,
v10 = 0-10V, nA0 =
0-20mA, nA4 = 4-20mA,
nV =0-50mV)

tP-H

To be de-
termined*

Upper-limit range

tP-L

Lower-limit temperature
range

CTRL

ON/OFF

Control mode (ON/OFF,
MANUAL, PID and PID
PROG)

S-HC

Heat

Heat/Cool control

ALA1

Alarm mode

SALA

OFF

System alarm

CoSH

Communication write
function that able to use
set point from software

C-Sl

ASCII

Format type

C-no

See note** Communication address

bPS

9600

Communication baud
rate

Len

Data length setting

Operation

Mode

Select

type/value Comment

PrtY

Even

Parity bit setting

StoP

Stop bit setting

* For 90VDC motor, 115VAC, tP-H = 142.9

For 180VDC motor, 230VAC, tP-H = 120.4

For 90VDC motor, 230VAC, tP-H = 153.2

** First available communication port (3 or 4)

Press “SET” and release

Operation

Mode

Select

type/value

Comment

HtS

Hysteresis

TPoF

Inaccuracy adjustment

CrHI

Analog output low

CrLo

Analog output high

MTM Installation

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Revision 08/21/12