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Excell VR2522 Operation Manual

Made by: Excell
Type: Operation Manual
Category: Pressure Washer
Pages: 10
Size: 0.98 MB

 

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Operation Manual

for model VR2522

Part No. 

A13607

   Rev. 0   11/14/05

IMPORTANT

Please make certain that the person who is to use this equipment carefully 
reads and understands these instructions before operating.

Pressure Washer

Table of Contents
Safety Guidelines/Definitions.................. 2
Consumer Saftey Information ................ 2
Important Safety Instructions ..............2-7
Carton Contents ...................................... 7
Assembly Instructions ............................. 8
Operating Instructions ...................... 9-13
Maintenance .................................... 13-14

Storage .................................................. 15
Trouble Shooting Guide .................. 15-16
Accessories ........................................... 16
Repairs ................................................... 17
Warranty................................................. 18
Español ............................................ 19-36
Français ........................................... 37-56

Record All Information and attach sales 
receipt here for future reference:

Purchase Date:__________________________

Serial #: ________________________________ 

Questions? 1-800-888-2468 

Learn more about your pressure washer, 

get answers to frequently asked questions, 

and register on line at

www.excellpressurewasher.com

 


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IMPORTANT SAFETY INSTRUCTIONS

Do not operate this unit until you have read and understand this 
Operators Manual and the Engine Owners Manual for Safety, 

Operation, and Maintenance Instructions.

READ AND SAVE THESE INSTRUCTIONS

This product may not be equipped with a spark arresting muffl er. 
If the product is not equipped and will be used around fl am ma ble 

ma teri als, or on land covered with materials such as agricultural crops, forest, brush, 
grass, or other similar items, then an ap proved spark arrester must be installed and 
is legally required in the state of California. It is a violation of California statutes 
section 130050 and/or sec tions 4442 and 4443 of the California Public Re sourc es 
Code, unless the engine is equipped with a spark arrester, as defi ned in section 4442, 
and maintained in ef fec tive work ing order. Spark arresters are also required on some 
U.S. For est Service land and may also be legally required under other statutes and 
or di nanc es.

This product contains chemicals, including lead, known to the State 
of California to cause cancer, and birth defects or other reproductive 

harm. Wash hands after handling.

CONSUMER SAFETY INFORMATION

SAFETY GUIDELINES - DEFINITIONS

Indicates an imminently 
hazardous situation 

which, if not avoided, will result in death 
or serious injury.

Indicates a potentially  
hazardous situation 

which, if not avoided, could result in death 
or serious injury.

Indicates a potentially 
hazardous situation 

which, if not avoided, may result in minor 
or moderate injury.

Used without the safety 
alert symbol indicates a 

potentially hazardous situation which, if not 
avoided, may result in property damage.

This manual contains information that is important for you to know and understand. 
This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT 
PROBLEMS
. To help you recognize this information, we use the symbols below. Please 
read the manual and pay attention to these symbols.

  

 

 

RISK OF EXPLOSION OR FIRE 

WHAT CAN HAPPEN

HOW TO PREVENT IT

 • Spilled gas 

o line and it’s vapors 

can be come ignited from cigarette 
sparks, electrical arcing, exhaust 
gases and hot engine components 
such as the muffler.

  •  Shut off en gine and allow it to cool 

before adding fuel to the tank.

  •  Use care in fill ing tank to avoid 

spilling fuel. Move pressure washer 
away from fueling area before 
starting en gine.

  •  Heat will ex pand fuel in the tank 

which could  result in spillage and 
pos si ble fire explosion.

  •  Fill tank to 1/2" (12.7 mm) below 

bottom of fi ller neck to provide space 
for fuel expansion. 

  RISK OF EXPLOSION OR FIRE  (CONTINUED)

WHAT CAN HAPPEN

HOW TO PREVENT IT

  •  Operating the pressure washer in an 

ex plo sive en viron ment could re sult 
in a fire.

  •  Operate and fuel equipment in 

well-ven ti lat ed areas free from 
ob struc tions. Equip areas with fire 
extinguisher suit able for gas o line 
fires.

  •  Materials placed against or near the 

pressure washer can in ter fere with 
its proper ventilation fea tures caus-
ing overheating and possible 
ig ni tion of the materials.

 • Never op 

er ate pressure wash er in an 

area containing dry brush or weeds.

  •  Muffler exhaust heat can damage 

paint ed sur fac es, melt any material 
sen si tive to heat (such as siding, 
plas tic, rub ber, vinyl or the pressure 
hose, itself), and dam age live plants.

  •  Always keep pressure washer a min i-

mum of 4' (1.2m) away from sur fac es 
(such as houses, au to mo biles or 
live plants) that could be 
damaged from muffler exhaust heat.

  •  Improperly stored fuel could lead to 

acciden tal ignition. Fuel im prop er ly 
secured could get into the hands 
of children or oth er un qual i fied 
persons.

  •  Store fuel in an OSHA-ap proved con-

tain er, in a se cure location away from 
work area.

  •  Use of acids, toxic or cor ro sive 

chemicals, poisons, in sec ti cides, or 
any kind of flam ma ble solvent with 
this product could re sult in se ri ous 
injury or death.

  •  Do not spray flammable liquids

 DANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN

HOW TO PREVENT IT

 • Breathing ex 

haust fumes will cause 

se ri ous injury or death! En gine 
exhaust con tains carbon mon ox ide, 
an odorless and deadly gas.

  •  Operate pressure washer in a well-

ventilated area. Avoid en closed 
areas such as ga rag es, base ments, 
etc.

 • Never op 

er ate unit in a lo ca tion 

occupied by humans or animals.

 • Some clean 

ing fluids con tain sub-

stanc es which could cause injury to 
skin, eyes or lungs.

  •  Use only clean ing fluids spe cif i cal-

ly rec om mend ed for high-pressure 
washers. Fol low manufacturers 
recommendations. Do not use 
chlorine bleach or any other 
corrosive compound. 

 


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RISK OF FLUID INJECTION AND LACERATION

WHAT CAN HAPPEN

HOW TO PREVENT IT

  •  Your pressure washer operates at 

fluid pressures and velocities high 
enough to penetrate human and 
animal flesh, which could result in 
amputation or other serious injury. 
Leaks caused by loose fittings or 
worn or damaged hoses can result 
in injection injuries. DO NOT TREAT 
FLUID INJECTION AS A SIMPLE 
CUT! See a physician immediately!

  •  Inspect the high-pressure hose 

regularly. Replace the hose 
immediately if it is damaged, 
worn, has melted from contacting 
the engine, or shows any signs 
of cracks, bubbles, pinholes, or 
other leakage. Never grasp a high-
pressure hose that is leaking or 
damaged.

  •  Never touch, grasp or attempt to 

cover a pinhole or similar water 
leak on the high-pressure hose. 
The stream of water IS under high 
pressure and WILL penetrate skin.

  •  Never place hands in front of noz zle.
  •  Direct spray away from self and 

others.

  •  Make sure hose and fit tings are 

tightened and in good condition. 
Never hold onto the hose or fittings 
during op er a tion.

  •  Do not allow hose to contact muf fler.
  •  Never attach or remove wand 

or hose fittings while sys tem is 
pressurized.

  •  Injuries can result if system pressure 

is not reduced before attempting 
maintenance or disassembly.

  •  To relieve sys tem pres sure, shut off 

engine, turn off water sup ply and pull 
gun trigger until water stops flowing.

  •  Use only hoses and accessories 

rated for pressure higher than your 
pressure washer's PSI.

  

 

RISK OF INJURY FROM SPRAY

WHAT CAN HAPPEN

HOW TO PREVENT IT

  •  High-velocity fluid spray can cause 

objects to break, propelling particles 
at high speed.

  •  Light or unsecured objects can 

become hazardous 
projectiles.

  •  Always wear ANSI-approved Z87.1 

safety glasses. Wear protective 
clothing to protect against accidental 
spraying.

  •  Never point wand at or spray people 

or animals.

  •  Always secure trigger lock when 

wand is not in service to prevent 
accidental operation.

  •  Never permanently secure trigger in 

pull-back (open) position.

  

 

RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN

HOW TO PREVENT IT

 • Unsafe op 

er a tion of your pressure 

wash er could lead to se ri ous in ju ry 
or death to you or others.

  •  Do not use chlorine bleach or any 

other corrosive compound.

 • Be 

come fa mil iar with the op er a tion 

and con trols of the pressure washer.

  •  Keep operating area clear of all 

persons, pets and obstacles.

  •  Do not operate the product when 

fatigued or under the influence of 
alcohol or drugs. Stay alert at all 
times.

  •  Never defeat the safety fea tures of 

this prod uct.

  •  Do not op er ate machine with 

missing, broken or un au tho rized 
parts.

  •  Never leave wand unattended while 

unit is running.

  •  If proper starting procedure is not 

followed, engine can kickback 
causing serious hand and arm injury.

  •  If engine does not start after two 

pulls, squeeze trigger of gun to 
relieve pump pressure. Pull starter 
cord slowly until resistance is felt. 
Then pull cord rapidly to avoid 
kickback and prevent hand or arm 
injury.

  •  The spray gun/wand is a powerful 

clean ing tool that could look like a toy 
to a child.

 • Keep chil 

dren away from the 

pressure washer at all times.

  •  Reactive force of spray will cause 

gun/wand to kickback, and could 
cause the op er a tor to slip or fall 
or misdirect the spray. Im prop er 
control of gun/wand can re sult in 
in ju ries to self and others.

  •  Do not over reach or stand on an 

unstable support. 

  •  Do not use pressure washer while 

standing on a ladder. 

  •  Grip gun/wand firmly with both 

hands. Expect the gun to kickback 
when triggered.

 


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CARTON CONTENTS

Bagged Parts

Engine Frame 

and Wheel 

Assembly

High Pressure 

Hose

Chemical 

Hose

Spray Gun

Engine 

Manual

Handle

Accessories 

Panel

Screws

Allen 

Wrench and 

Cleaning 

Tool

Multi-Adjustable 

Spray Wand

Operation 

Manual

  

 

RISK OF INJURY OR PROP ER TY DAMAGE WHEN  

TRANSPORTING OR STORING

WHAT CAN HAPPEN

HOW TO PREVENT IT

  •  Fuel or oil can leak or spill and could 

result in fire or breathing hazard. Se ri-
ous in ju ry or death can re sult. Fuel or 
oil leaks will dam age carpet, paint or 
oth er surfaces in ve hi cles or trailers.

  •  If pressure washer is equipped with 

a fuel shut-off valve, turn the valve to 
the OFF position before transporting 
to avoid fuel leaks. If pres sure wash er 
is not equipped with a fuel shut-off 
valve, drain the fuel from tank before 
trans port ing. Only trans port fuel in an 
OSHA-approved container. Al ways 
place pressure washer on a protective 
mat when transporting to protect 
against dam age to vehicle from leaks. 
Re move pres sure washer from vehicle 
immediately upon arrival at your 
destination.

  

 

RISK OF HOT SURFACES

WHAT CAN HAPPEN

HOW TO PREVENT IT

 • Con 

tact with hot sur 

fac es, such as 

engines exhaust com po nents, could 
result in se ri ous burn.

 • During op 

er a tion, touch only the con-

trol surfaces of the pres sure washer. 
Keep children away from the pres sure 
washer at all times. They may not be 
able to recognize the haz ards of this 
product.

  

 

RISK OF CHEMICAL BURN

WHAT CAN HAPPEN

HOW TO PREVENT IT

  •  Use of acids, toxic or cor ro sive 

chemicals, poisons, in sec ti cides, or 
any kind of flam ma ble solvent with 
this product could re sult in se ri ous 
injury or death.

  •  Do not use ac ids, gasoline, ker-

o sene, or any other flammable 
materials in this product. Use only 
household de ter gents, cleaners and 
degreasers recommended for use in 
pres sure washers.

 • Wear pro 

tec tive clothing to protect 

eyes and skin from con tact with 
sprayed materials.

  

 

RISK OF ELEC TRI CAL SHOCK

WHAT CAN HAPPEN

HOW TO PREVENT IT

 • Spray di 

rect ed at elec tri cal outlets or 

switch es, or ob jects con nect ed to 
an elec tri cal circuit, could re sult in a 
fatal electrical shock.

 • Unplug any elec 

tri cal ly op er at ed 

product before attempting to clean 
it. Direct spray away from electric 
out lets and switches.

 

RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN

HOW TO PREVENT IT

  •  Serious injury can result from 

attempting to lift too heavy an 
object.

  •  The pressure washer is too heavy 

to be lifted by one person. Obtain 
assistance from others before lifting.

READ AND SAVE THESE INSTRUCTIONS

 


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4.  Connect wand to gun. Tighten 

securely.

5. Attach 

high 

pressure hose 
to gun. Tighten 
se cure ly.

6.  To Assemble Accessories Panel
 

a.  Align the screw boss on the 

accessories panel assembly 
with the hole in the handle 
and slide accessories panel 
assembly onto handle.

 

b.  Secure accessories panel 

assembly to handle with 
screws. Do not overtighten.

7.  Roll the unit off the carton and 

discard carton.

NOTE: The pump on this unit is 
maintenance free and requires no oil, 
If there is a problem with the pump 
contact an Authorized Service Center.

1. 

Locate and remove all loose 
parts
 from the carton.

2. Cut 

four 

corners of the carton from 

top to bottom and lay the panels 
fl at.

3. 

Place handle  onto frame, depress 
the snap buttons, and slide the 
handle assembly onto the frame 
until snap buttons snap into place.

Risk of personal 
injury. Avoid 

placing hands between handle and 
frame when assembling to prevent 
pinching.

ASSEMBLY INSTRUCTIONS

Screws

Handle

Screw 
Boss

OPERATING INSTRUCTIONS

BASIC ELEMENTS OF A 
PRESSURE WASHER

High Pressure Pump (located inside 
the shroud)
: Increases the pressure 
of the water supply.
Engine: Drives the high pressure 
pump.
High Pressure Hose: Carries the 
pressurized water from the pump to 
the gun and spray wand. 
Spray Gun: Connects with spray 
wand to control water flow rate, 
direction, and pressure.
Multi-Adjustable Spray Wand: 
Allows the user to use high or low 
pressure and adjusts from a pencil 
stream (0°) to a wide angle fan 
spray (40°). See How To Use Wand 
instructions in this section.
Chemical Hose (not shown): Feeds 
cleaning agents into the pump to 
mix with the water. See How To 
Apply Chemicals/Cleaning Solvents 
instructions in this section.

Compare the illustrations with your unit to familiarize yourself with the location 
of various controls and adjustments. Save this manual for future reference.

Engine

High 
Pressure 
Hose

Spray 
Gun

Multi-
Adjustable 
Spray Wand

High Pressure Pump 
(located inside the shroud)

BASIC ELEMENTS OF AN 
ENGINE

Refer to the engine manual for location 
and operation of engine controls.
Choke Control: Opens and closes 
carburetor choke valve.
Starter Grip: Pulling starter grip 
operates recoil starter to crank engine.
Fuel Valve Lever: Opens/closes 
connection between fuel tank and 
carburetor.
Engine Switch: Enables and disables 
ignition system.

PRESSURE WASHER 
TERMINOLOGY

PSI: Pounds per Square Inch. The 
unit of measure for water pressure. 
Also used for air pressure, hydraulic 
pressure, etc.
GPM: Gallons Per Minute. The unit of 
measure for the fl ow rate of water.
CU: Cleaning Units. GPM multiplied 
by PSI. GPM x PSI = CU

 


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PRESSURE WASHER 
OPERATING FEATURES

PRESSURE ADJUSTMENTS

The pressure setting is preset at the 
factory to achieve op ti mum pres sure 
and cleaning. If you need to lower the 
pres sure, it can be accomplished by 
these meth ods. 
1.   Back away from the sur face 

to be cleaned. The further away 
you are, the less the pressure will 
be on the surface to be cleaned.

2.  Rotate the nozzle at the end 

of the multi-adjustable spray 
wand to widen the fan spray
.  
The wider fan spray will minimize 
the pressure on the surface to be 
cleaned.

DO NOT attempt 
to increase pump 

pressure. A higher pressure setting 
than the factory set pressure may 
damage pump.

Bypass Mode: Allows water to 
re-circulate within pump when the gun 
trigger is not pulled.

Allowing the unit to 
run for more than 

two minutes without the gun trigger 
pulled could cause overheating and 
damage to the pump.
 
Chemical Injection System: Mixes 
cleaners or cleaning solvents with 
the water to improve cleaning 
effectiveness.
Water Supply: All pressure washers must 
have a source of water. The minimum 
requirements for a water supply are 20 
PSI and 5 gallons per minute.

Risk of fluid 
injection. Do not 

direct discharge stream toward 
persons, unprotected skin, eyes or 
any pets or animals. Serious injury 
will occur.

For high pressure operation, pull back 
the nozzle of the multi-adjustable 
spray wand as shown.

The nozzle at the end of the multi-
adjustable spray wand can be rotated 
to change the high pressure spray 
pattern from a 0º pencil stream to a 
40º fan spray, as shown. Markings 
have been placed on the nozzle to 
help you select the spray pattern.

For low pressure operation, extend 
the nozzle of the multi-adjustable 
spray wand as shown.

The powerful 
spray from your 

pressure washer is capable of 
causing damage to surfaces such 
as wood, glass, automobile paint, 
auto striping and trim, and delicate 
objects such as fl owers and shrubs. 
Before spraying, check the item to 
be cleaned to assure yourself that it 
is strong enough to resist damage 
from the force of the spray. 

Low 
Pressure

High 
Pressure

40º fan spray

0º pencil stream

HOW TO USE SPRAY WAND

Your pressure washer is equipped 
with a multi-adjustable spray wand 
with both high and low pressure 
settings. The high pressure setting 
is for cleaning and rinsing, the low 
pressure setting is for applying 
chemicals or cleaning solutions to 
surfaces.

To reduce the risk of injury, read the pressure washer 
instruction manual and the engine instruction manual before 

starting pressure washer.

Risk of fluid injection and laceration. When using the high-pressure 
setting, DO NOT allow the high-pressure spray to come in contact 

with unprotected skin, eyes, or with any pets or animals. Serious injury will occur.
•  Your washer operates at fl uid pressures and velocities high enough to penetrate 

human and animal fl esh, which could result in amputation or other serious injury. 
Leaks caused by loose fi ttings or worn or damaged hoses can result in injection 
injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician 
immediately!

 

Risk of Fire, Asphyxiation and Burn. NEVER fill fuel tank when 
engine is running or hot. Do not smoke when filling fuel tank.

• NEVER fi ll fuel tank completely. Fill tank to 1/2" below bottom of fi ller neck to 

provide space for fuel expansion. Wipe any fuel spillage from engine and equipment 
before starting engine.

•  NEVER run engine in doors or in en closed, poorly ven ti lat ed areas. En gine exhaust 

con tains carbon mon ox ide, an odorless and deadly gas.

•  DO NOT let hoses come in contact with very hot engine muffl er during or 

immediately after use of your pressure washer. Damage to hoses from contact with 
hot engine surfaces will NOT be covered by warranty.

 

Risk of property damage. NEVER pull water supply hose to move 
pres sure washer. This could damage hose and/or pump inlet.

•  DO NOT use hot water, use cold water only.
•  NEVER turn water supply off while pressure washer engine is running or damage to 

pump will result.

•  DO NOT stop spraying water for more than two minutes at a time. Pump operates in 

bypass mode when spray gun trigger is not pressed. If pump is left in bypass mode 
for more than two minutes internal components of the pump can be damaged.

If you do not understand these precautions, please call 1-800-888-2468 to speak to a 
service representative for further instructions.

NOTE: For every 7 gallons 
of water pumped 1 gallon of 
chemical/cleaning solution will be 
used.

3. Set 

multi-adjustable 

nozzle to 

low pressure setting. See How 
To Use Wand paragraph in this 
section.

4.  After use of chemicals, place 

chemical hose into container 
of clean water and draw 
clean water through chemical 
injection system to rinse 
system thoroughly. If chemicals 
remain in the pump it could be 
damaged. Pumps damaged due 
to chemicals will not be covered 
under warranty.

NOTE: Chemicals and soaps will not 
siphon when spray wand is in the high 
pressure setting.

HOW TO APPLY 
CHEMICALS/CLEANING 
SOLVENTS 

Applying chemicals or cleaning 
solvents is a low pressure operation. 
NOTE: Use only soaps and chemicals 
designed for pressure washer use. Do 
not use bleach.

To Apply chemicals:

1. Press 

chemical 

hose onto 
barbed fi tting 
located near high 
pressure hose 
connection of pump as shown.

2. Place 

other 

end 

of chemical 

hose with fi lter on it into container 
holding chemical/cleaning 
solution. 

Barbed Fitting

 


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9.  Remove all air from the pump 

and high pressure hose by 
depressing trigger until a steady 
stream of water is present. 

10. Start engine. See Engine Owners 

Manual for correct procedure. 

Risk of unsafe 
operation. If engine 

does not start after two pulls, 
squeeze trigger of gun to relieve 
pump pressure. Pull starter cord 
slowly until resistance is felt. Then 
pull cord rapidly to avoid kickback 
and prevent hand or arm injury.

11. Depress trigger on gun to start 

water fl ow. 

Risk of unsafe 
operation. Stand 

on a stable surface and grip 
gun/spray wand fi rmly with both 
hands. Expect the gun to kick when 
triggered.

12. Release trigger to stop water 

fl ow.

Risk of injury from 
spray. Always 

engage the trigger lock when gun 
is not in use. Failure to do so could 
cause accidental spraying.

13.  Adjust nozzle spray for the task 

being performed. See How To Use 
Wand instructions in this section.

SHUTTING DOWN

1. After 

each 

use, if you have applied 

chemicals, place chemical hose 
into container of clean water and 
draw clean water through chemical 
injection system to rinse system 
thoroughly. 

Risk of property 
damage. Failure 

to do so could cause damage to the 
pump.
 

STARTING

Prior to starting, refer to your engine 
manual for proper starting procedure.

1. 

In a well ventilated outdoor 
area 
add fresh, high quality, 
unleaded gasoline with a pump 
octane rating of 86 or higher. Do 
not overfi ll. Wipe up spilled fuel 
before starting the engine. Refer to  
Engine Owners Manual for correct 
procedure.

2.  Check engine oil level. See 

Engine Owners Manual for correct 
procedure. 

3.  Connect the water hose to the 

water source. 

Turn the water source 

on to remove all air from the hose. 
When a steady stream of water is 
present, turn the water source off. 

4.  V e r i f y  t h e 

filter screen 
i s   i n   w a t e r 
inlet of pump. 
NOTE:  Cone 
side faces out.

5. Connect water source to pump 

inlet. NOTE: Water source must 
provide a minimum of 5 gallons 
per minute at 20 PSI. 

6. Connect high pressure hose to 

pump outlet.

7. 

If applying a chemical or 
cleaning solution
, see How 
To Apply Chemicals/Cleaning 
Solvents instructions in this 
section.

8. 

Turn water source on. 

Risk of property 
damage. Failure to 

do so could cause damage to the 
pump.

Filter Screen

High 
Pressure 
Hose  
Hook-up

1.  Shut off the pressure washer 

and turn off the water supply.

2.  Disconnect spark plug wire to 

insure the unit will not start while 
performing maintenance.

3.  Pull trigger on gun handle to 

relieve any water pressure.

4.  Disconnect the wand from the 

gun.

5.  Remove the nozzle from the 

end of the wand with the 2mm 
allen wrench provided as shown.

6. Clean 

the 

nozzle using the nozzle 

cleaner provided or a straightened 
paper clip. Insert into the nozzle 
end and work back and forth until 
ob struc tion is re moved.

7.  Direct water supply into nozzle 

end to backfl ush loosened 
particles for 30 seconds.

8. Reconnect 

spark 

plug 

wire

9.  Reassemble the nozzle to 

the wand. Tighten securely to 
prevent leaks.

10.  Reconnect wand to gun and 

turn on water supply.

11. Start pressure washer and 

place wand into high pressure 
setting to test.

MAINTENANCE

Risk of burn hazard. 
When performing 

maintenance, you may be exposed 
to hot surfaces, water pressure or 
moving parts that can cause serious 
injury or death.

Risk of fire hazard. 
Always disconnect, 

spark plug wire, let the engine 
cool and release all water pressure 
before performing any maintenance 
or repair. The engine contains 
flammable fuel. Do not smoke or 
work near open flames while 
performing maintenance.
To ensure effi cient operation and 
longer life of your pressure washer, a 
routine maintenance schedule should 
be prepared and followed. If the 
pressure washer is used in unusual 
conditions, such as high-temperatures 
or dusty conditions, more fre quent 
maintenance checks will be required.

ENGINE

Consult the Engine Owners Manual for 
the man u fac tur er's recommendations 
for any and all maintenance. NOTE: 
The engine drain plug is located at the 
rear of the unit.

PUMP

The pump on this unit is maintenance 
free and requires no oil, if there is a 
problem with the pump contact an 
Authorized Service Center.

NOZZLE CLEANING

If the nozzle becomes clogged 
with foreign matter, such as dirt, 
excessive pressure may develop. If 
the nozzle becomes partially clogged 
or restricted, the pump pressure will 
pulsate. Clean the nozzle immediately 
using the nozzle kit supplied and the 
following instructions:

2. 

Turn engine off. See Engine 
Owner’s Manual. 

Risk of property 
damage.  NEVER 

turn the water off with the engine 
running.

3. 

Turn water source off.

4. 

Pull trigger on spray gun to relieve 
any water pressure in hose or spray 
gun.

5. See 

Storage 

section in this manual 

for proper storage procedures.

Trigger Lock Engaged

Water 
Source

 


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A13607

ENGINE

Consult the Engine Owners Manual for 
the manufacturer's recommendations 
for storage.

PUMP 

The manufacturer recommends using 
a pump protector/winterizer, such as 
DP80, when storing the unit for more 
than 30 days and/or when freezing 
temperatures are expected. If a pump 
protector/winterizer is not available, RV 
antifreeze or windshield washer fluid 
needs to be run through the pump as 
outlined in the steps below.
NOTE:  Using a pump protector/ 
winterizer, RV antifreeze or windshield 
washer fluid is to provide proper 
lubrication to the internal seals of the 
pump regardless of temperature or 
environment.
1.   Obtain a funnel, 6 oz. of RV 

antifreeze or windshield washer 
fluid, and 16–36" of garden hose 
with a male hose connector 
attached to one end.

 

Risk of property 
damage.  Use only 

RV antifreeze. Any other an ti freeze is 
corrosive and can damage pump.

2. 

Disconnect spark plug wire.

3.    C o n n e c t 

length of 
g a r d e n 
h o s e   t o 
water inlet 
of pump.

4.  Add RV antifreeze or windshield 

washer fluid to hose as shown.

5.   Pull engine starter rope slowly 

several times until antifreeze/
washer fluid comes out of high-
pressure hose con 

nec tion of 

pump.

6.   Remove garden hose from water 

inlet of pump.

7.   Reconnect spark plug wire.

PRESSURE WASHER

1.   Drain all water from high-

pressure hose, coil it and store it 
in cradle of the pressure washer 
handle.

2.  With nozzle pointed down and 

the spray gun and wand in a 
vertical position, squeeze trigger 
to drain all water from spray gun 
and wand.
 Store in gun holder.

3.  Store chemical hose so it is 

protected from dam age.

ACCESSORIES PANEL

The accessories panel was designed 
to hold several accessories that can 
be purchased separately at the store 
where this pressure washer was 
purchased.

STORAGE

Air in hose.

Turn off the engine, then the 
water source. Disconnect the 
water source from the pump inlet 
and turn the water source on 
to remove all air from the hose. 
When there is a steady stream 
of water present, turn water 
source off. Re- con nect water 
source to pump inlet and turn on 
wa ter source. Squeeze trigger to 
re move re main ing air

TROUBLE SHOOTING GUIDE

PROBLEM

Engine will 
not start (see 
Engine Manual 
for further 
engine 
troubleshooting)

CAUSE

CORRECTION

No fuel.

Add Fuel.

Pressure builds up after two pulls 
on the recoil starter or after initial 
use.

Squeeze gun trigger to relieve
pres sure.

Spark plug wire not attached.

Attach spark plug wire.

Choke lever in the "Choke" 
position on a "hot" engine or an 
engine that has been exposed to 
thermal heat for a long period of 
time.

Move choke to the "No Choke"
po si tion.

Choke lever in the "No Choke" 
position.

Move choke to the "Choke"
po si tion.

Engine ON/OFF switch in OFF 
po si tion.

Place engine ON/OFF switch in 
ON position.

Fuel valve closed

Move the fuel valve lever to the 
“Open” position.

No or low
pressure 
(initial use)

Spray wand not in high pressure.

See How to Use Spray Wand 
instructions in the Operation 
Section.

Low water supply.

Water supply must be at least  5 
GPM @ 20 PSI.

Leak at high pressure hose fitting.

Repair leak. Apply sealant tape
if necessary.

Nozzle obstructed.

See Nozzle Cleaning instructions 
in the Maintenance section.

Water filter screen clogged.

Remove and clean filter.

High pressure hose is too long.

Use high pressure hose under
100 feet.

Choke lever in the “Choke” position.

Move choke to the “No Choke”
po si tion.

AWSC = Authorized Warranty Service Center

HOW TO CLEAN THE WATER 
INLET FILTER

This screen fi lter should be checked 
periodically and cleaned if necessary.
1. Remove 

fi lter 

by grasping end 
and removing 
it from water 
inlet of pump as 
shown.

Filter Screen

2. Clean 

fi lter by fl ushing it with 

water on both sides.

3. Re-insert 

fi lter into water inlet 

of pump. NOTE: Cone side faces 
out.

NOTE: Do not operate pressure 
washer without fi lter properly installed.

 


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A13607

Water 
leaking at 
pump

Water leaking 
at gun/
spray wand 
connection

No or low 
pressure 
(after period 
of normal 
use)

PROBLEM

CAUSE

CORRECTION

Spray wand not in low pressure.

See How to Use Spray Wand 
paragraph in the Operation 
Section.

Chemical screen not in cleaning 
solution.

Clean filter.

Chemical too thick.

Dilute chemical. Chemical should 
be the same consistency as water.

Pressure hose is too long

Lengthen water supply hose 
instead of high pressure hose.

Chemical build up in chemical 
injector.

Have parts cleaned or replaced
by AWSC.

Worn seal or packing

Have replaced by AWSC.

Worn or obstructed valves.

Have replaced by AWSC.

Worn unloader piston.

Have replaced by AWSC.

Check and replace.

Loose hose connection.

Loose connections.

Tighten.

Piston packings worn.

Have replaced by AWSC.

Worn or broken o-rings.

Have replaced by AWSC.

Pump head or tubes damaged 
from freezing.

Have replaced by AWSC.

Will not draw 
chemicals

Make sure end of chemical hose 
is fully submerged into cleaning 
solution.

Chemical filter clogged.

Worn or broken o-ring.

Tighten.

Nozzle obstructed.

See Nozzle Cleaning paragraph in 
the Maintenance section for the 
correct procedure.

Pump 
Pulsates

AWSC = Authorized Warranty Service Center

ACCESSORIES

Recommended accessories for use with your pressure washer are available for 
purchase from your local retailer or authorized service center. If you need assistance 
in locating any accessory for your tool, please call 

1-800-888-2468

 or visit our website 

www.excellpressurewasher.com

.

 

The use of any other accessory not recommended for 
use with this tool could be hazardous. Use only EXCELL 

branded accessories rated equal to or greater than the rating of the pressure 
washer.

REPAIRS

To assure product SAFETY and RELIABILITY, repairs, maintenance and 
adjustment should be performed by an Authorized Warranty Service Center. 
Always use identical replacement parts. For the location of the nearest 
Authorized Warranty Service Center call 1-800-888-2468 or visit our website 
www.excellpressurewasher.com.

 


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18- ENG 

A13607

LIMITED WARRANTY

ONE YEAR LIMITED WARRANTY ON PRODUCT COMPONENTS EXCLUDING IC2 PUMP

Black & Decker (U.S.) Inc. warrants to the original purchaser that the frame, wheels, 
gun, hose, wand, spray nozzle(s) and other components (excluding the IC2 pump) of the 
Excell pressure washers covered under this warranty are free from defects in material and 
workmanship for one year from the date of purchase.

TWO YEAR LIMITED WARRANTY ON IC2 PUMP

Black & Decker warrants to the original purchaser that the IC2 pump of the Excell pressure 
washers covered under this warranty is free from defects in material and workmanship 
for two years from the date of purchase. The two year limited warranty applies to the IC2 
pump only.

Black & Decker will repair or replace, at Black & Decker option, products or components 
which have failed within the above warranty periods.  Service will be scheduled according 
to the normal work fl ow and business hours at the service center location, and the 
availability of replacement parts.  All decisions of Black & Decker with regard to this limited 
warranty shall be fi nal.

This warranty gives you specifi c legal rights, and you may also have other rights which 
vary from state to state.

RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):

• 

To process a warranty claim on your Excell pressure washer, return it to the place of 
purchase.

• 

Retain original cash register sales receipt as proof of purchase for warranty work.

• 

Use reasonable care in the operation and maintenance of the product as described in 
the Owners Manual(s).

THIS WARRANTY DOES NOT COVER:

• 

Merchandise sold as reconditioned, used as rental equipment, or fl oor or display 
models.

• 

Merchandise that has become damaged or inoperative because of ordinary wear, 
misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper 
chemicals, negligence, accident, failure to operate the product in accordance with the 
instructions provided in the Owners Manual(s) supplied with the product, improper 
maintenance, the use of accessories or attachments not recommended by Black & 
Decker, or unauthorized repair or alterations.

• 

Repair and transportation costs of merchandise determined not to be defective.

• 

Costs associated with assembly, required oil, adjustments or other installation and 
start-up costs.

• 

Expendable parts or accessories supplied with the product which are expected to 
become inoperative or unusable after a reasonable period of use, including but not 
limited to springs, nozzles, o-rings, washers, and similar accessories.

• 

Merchandise sold by Black & Decker which has been manufactured by and identifi ed 
as the product of another company, such as gasoline engines.  The product 
manufacturer’s warranty, if any, will apply.

• 

ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR 
EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION 
OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. 
 Some states do not 
allow the exclusion or limitation of incidental or consequential damages, so the above 
limitation or exclusion may not apply to you.

• 

IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM 
THE DATE OF ORIGINAL PURCHASE. 
 Some states do not allow limitations on how 
long an implied warranty lasts, so the above limitations may not apply to you.

Pieza N

o

. A13607   Rev. 0   11/14/05

Manual de operación

para el modelo VR2522

IMPORTANTE

Asegúrese de que la persona que va a usar esta herramienta lea cuidadosamente 
y comprenda estas instrucciones antes de utilizarla.

Lavadora a presión

Contenido

Normas de seguridad/definiciones. . . . . . . .20
Información de seguridad para el 
consumidor . . . . . . . . . . . . . . . . . . . . . . . . . .20
Instrucciones importantes de seguridad. . . . . .  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-25
Contenido de la caja . . . . . . . . . . . . . . . . . . .25
Instrucciones para armar.  . . . . . . . . . . . . . . .26
Instrucciones de operación . . . . . . . . . . . 27-31

Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . .32
Almacenaje . . . . . . . . . . . . . . . . . . . . . . . . 32-33
Guía de diagnóstico de problemas. . . . . 33-34
Accesorios . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Reparaciones . . . . . . . . . . . . . . . . . . . . . . . . .35
Garantía  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
English  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Français  . . . . . . . . . . . . . . . . . . . . . . . . . . 37-56

Registre toda la información y adhiera 
el comprobante de compra aquí para 
referencia futura.

Fecha de compra:_______________________

N° de serie: ____________________________

 

¿Consultas? 1-800-888-2468 

Familiarícese con su lavadora a presión, 

obtenga respuesta rápida a las preguntas 

más frecuentes 

y regístrela en línea en:

www.excellpressurewasher.com