Teka EX/60 4G AI FUND Instruction Manual - User Manual

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Instructions for the installation

and advice for the maintenance

EX/60 4G AI FUND

EX/70 5G AI TR FUND - EX/70 5G AI AL TR FUND

Instructions Manual

EX/60 4G AI FUND

EX/70 5G AI TR FUND - EX/70 5G AI AL TR FUND

COD. 04038GBTK - 24.05.2005

1 Ultra rapid burner

of 3100 W

2 Rapid gas burner

of 2800 W

3 Semirapid gas burner

of 1750 W

4 Auxiliary gas burner

of 1000 W

5 Enamelled steel pan support 2F
6 Enamelled steel pan support 1F
7 Burner n° 1 control knob
8 Burner n° 2 control knob
9 Burner n° 3 control knob
10 Burner n° 4 control knob
11 Electric ignition button

Attention: this appliance has been manufactured for domestic use only and it employment by
private person.

DESCRIPTION OF THE HOT PLATES

TYPES:

EX/60 4G AI FUND - EX/70 5G AI TR FUND - EX/70 5G AI AL TR FUND

1) BURNERS

A diagram is screen-printed above each knob on
the front panel. This diagram indicates to which
burner the knob in question corresponds. After
having opened the gas mains or gas bottle tap, light
the burners as described below:
- Manual ignition
Push and turn the knob corresponding to the
required burner in an anticlockwise direction until it
reaches the full on position (large flame fig. 1), then
place a lighted match near the burner.
- Automatic electrical ignition
Push and turn the knob corresponding to the
required burner in an anticlockwise direction until it
reaches the full on position (large flame fig. 1), then
depress the knob.
- Lighting burners equipped with flame failure

device

The knobs of burners equipped with flame failure
device must be turned in an anticlockwise direction
until they reach the full on position (large flame
fig.1) and come to a stop. Now depress the knob in
question and repeat the previously indicated
operations.
Keep the knob depressed for about 10 seconds
once the burner has ignited.

HOW TO USE THE BURNERS

Bear in mind the following indications in order to
achieve maximum efficiency with the least possible
gas consumption:
- Use adequate pans for each burner (consult the

following table and fig. 2).

- When the pan comes to the boil, set the knob to

the reduced rate position (small flame fig. 1).

- Always place a lid on the pans.
- Use only pan with a flat bottom.

Burners

Power ratings

Pan Ø in cm

Ultra rapid

3100

24 ÷ 26

Rapid

2800

20 ÷ 22

Semirapid

1750

16 ÷ 18

Auxiliary

1000

10 ÷ 14

WARNINGS:
- Burners with flame failure device may only be

ignited when the relative knob has been set to
the Full on position (large flame fig. 1).

- Matches can be used to ignite the burners in a

blackout.

- Never leave the appliance unattended when

the burners are being used. Make sure there
are no children in the near vicinity. Particularly
make sure that the pan handles are correctly
positioned and keep a chek on foods requiring
oil and grease to cook since these products
can easily catch fire.

- Never use aerosols near the appliance when it

is operating.

- If the built-in hot plate has a lid, any spilt food

should be immediately removed from this
before it is opened. If the appliance has a
glass lid, this could shatter when the hot plate
becomes hot. Always switch off all the burners
before closing the lid.

USE

FIG. 1

FIG. 2

USE

Notes:
Use of a gas cooking appliance produces heat and moisture in the room in which it is installed. The
room must therefore be well ventilated by keeping the natural air vents clear (fig. 3) and by
activating the mechanical aeration device (suction hood or electric fan fig. 4 and fig. 5).
Intensive and lengthy use of the appliance may require additional ventilation. This can be achieved
by opening a window or by increasing the power of the mechanical exhausting system if installed.

FIG. 3

FIG. 4

FIG. 5

(*) AIR INLET: SEE INSTALLATION CHAPTER (PARAGRAPHS 5 AND 6)

CLEANING

IMPORTANT:
Always disconnect the appliance from the gas
and electricity mains before carrying out any
cleaning operation.

2) HOT PLATE

Periodically wash the hot plate, the enamelled stell
pan support, the enamelled burner caps "C" and the
burner heads "T" (see fig. 6) with lukewarm soapy
water.
Following this, all parts should be thoroughly rinsed
and dried. Never wash them while they are still
warm and never use abrasive powders.
Do not allow vinegar, coffee, milk, salted water,
lemon or tomato juice from remaining in contact
with the enamelled surfaces for long periods of
time.

WARNINGS:
Comply with the following instructions, before
remounting the parts:
- Check that burner head "T" (fig. 6) slots have

not become clogged by foreign bodies.

- Check that enamelled burner cap "C" (fig. 6)

have correctly positioned on the burner head.
It must be steady.

- The exact position of the pan support is

established by the rounded corners, which
should be set towards the side edge of the hot
plate.

- Do not force the taps if they are difficult open

or close. Contact the technical assistance
service for repairs.

- Correctly preserve the plate after use by

treating it with special products, easily
available on the market. This will keep the
surface of the plate clean and bright. The
operation will also prevent the formation of
rust.

- Don’t use steam jets for the equipment

cleaning.

FIG. 6

INSTALLATION

TECHNICAL INFORMATION

FOR THE INSTALLER

Installation, adjustments of controls and
maintenance must only be carried out by a
qualified engineer.

Incorrect installation may cause damage to
persons, animals or property for which the
Manufacturer shall not be considered
responsible.

During the life of the system, the automatic
safety or regulating devices on the appliance
may only be modified by the manufacturer or by
his duly authorized dealer.

3) INSTALLING THE HOT PLATE

Check that the appliance is in a good condition after
having removed the outer packaging and internal
wrappings from around the various loose parts. In
case of doubt, do not use the appliance and contact
qualified personnel.
Never leave the packaging materials (cardboard,
bags, polystyrene foam, nails, etc.) within
children's reach since they could become
potential sources of danger.
The measurements of the opening made in the top
of the modular cabinet and into which the hot plate
will be installed are indicated in either fig. 7. Always
comply with the measurements given for the hole
into which the appliance will be recessed (see fig. 7
and 8).

The appliance belongs to class 3 and is
therefore subject to all the provisions
established by the provisions governing such
appliances.

4) FIXING THE HOT PLATE

The hot plate has a special seal which prevents
liquid from infiltrating into the cabinet. Strictly
comply with the following instructions in order to
correctly apply this seal:
- Detach the seals from their backing, checking that

the transparent protection still adheres to the seal
itself.

- Overturn the hot plate and correctly position seal

"E" (fig. 9) under the edge of the hot plate itself, so
that the outer side of the seal perfectly matches
the outer perimetral edge of the hot plate. The
ends of the strips must fit together without
overlapping.

- Evenly and securely fix the seal to the hot plate,

pressing into place with the fingers and remove the
strip of protective paper from the seal and set the
plate into the hole made in the cabinet.

- Fix the hob with the proper brackets "S" and fit

the prominent part into the porthole "H" on the
bottom; turn the screw "F" until the bracket "S"
stick on the top (fig. 10).

- The prospective walls (left or right) that exceed

the working table in height must be at a minimum
distance from the cutting as mentionned both in
the columns and the scheme.

FIG. 7

FIG. 8

FIG. 9

FIG. 10

553 473 67.5 59.5

100

min.

553 473 67.5 59.5

175 min.

COMPLY WITH THE DIMENSIONS

(mm)

I M P O R T A N T I N S T A L L A T I O N

I N S T R U C T I O N S

The installer should note that the appliance that
side walls should be no higher than the hot plate
itself. Furthermore, the rear wall, the surfaces
surrounding and adjacent to the appliance must
be able to withstand an overtemperature of 75 K.
The adhesive used to stick the plastic laminate
to the cabinet must be able to withstand a
temperature of not less than 150° C otherwise
the laminate could come unstuck. The appliance
must be installed in compliance with BS 6172
1990, BS 5440 part. 2 1989 and BS 6891 1988.
This appliance is not connected to a device able
to dispose of the combustion fumes. It must
therefore be connected in compliance with the
above mentioned installation standards.
Particular care should be paid to the following
provisions governing ventilation and aeration.

5) ROOM VENTILATION

To ensure correct operation of the appliance, it is
important to ensure that the room where the hot
plate is installed has sufficient ventilation, as set out
in BS 5440 part 2. 1989. See table below.

Natural air flow must enter directly through
permanent openings in the walls of the room in
question. These must open towards the outside and
possess a minimum section of 100 cm2 see fig. 3).
It must be impossible to obstruct these openings.

Indirect ventilation with air drawn from adjacent
rooms is permitted in strict compliance with the
provisions in force.

6) LOCATION AND AERATION

Gas cooking appliances must always dispose of
their combustion fumes through hoods. These must
be connected to flues, chimneys or straight outside
(see fig. 4). If it is not possible to install a hood, an
electric fan can be installed on a window or on a wall
facing outside (see fig. 5). This must be activated at
the same time as the appliance, so long as the
specifications in the provisions in force are strictly
complied with.

7) GAS CONNECTION

Before connecting the appliance, check that the
values on the data label affixed to the underside
of the hot plate correspond to those of the gas
mains in the home.

A label on the appliance indicates the regulating
conditions: type of gas and working pressure.

WARNING:

A gas hot plate can only be connected by a CORGI
Registered engineer.

Installations should be carried out in accordance
with BS 6891 1988 and must comply with the Gas
Safety Regulations.

All hot plate installations must include an isolation
tap.

GAS PRESSURE TEST

Some hot plates models have a test point fitted
under the control panel, to conduct a gas pressure
test proceed as follows:
- Turn off the gas supply.
- Remove screw in the pressure test point, place

test gauge connecting tube on test point.

- Fit a burner ring and cap onto burner assembly,

replace control knob onto corresponding control
tap for the burner.

- Turn on gas and ascertain working pressure.

After test, turn off control tap, turn off gas supply,
disconnect test gauge connecting tube. Replace the
test point screw, turn gas back on and test for
soundness. Reassemble the hotplate.

IMPORTANT:

The appliance complies with the provisions of
the following EEC Directives:

90/396 + 93/68 regarding gas safety.

INSTALLATION

Type of appliance

Volume of room

cubic metres

Min. size of

vent sq. cm.

Openable window

or alternative

method of

venting to the

outside

Domestic

100

yes

ovens

hotplates or

5 to 10

yes

any

combinations

11 to 20

nil

yes

20 and above

nil

yes

8) ELECTRICAL CONNECTION

The electrical connections of the appliance
must be carried out in compliance with the
provisions and standards in force.
Before connecting the appliance, check that:
- The electrical capacity of the mains supply and

current sockets suit the maximum power rating of
the appliance (consult the data label applied to the
underside of the hot plate).

- The socket or system has an efficient earth

connection in compliance with the provisions and
standards in force. The manufacturer declines all
responsibility for failing to comply with these
provisions.

When the appliance is connected to the
electricity main by a socket:
- Fit a standard plug suited to the load indicated on

the data label to the cable.

- Fit the wires following figure 11, taking care of

respecting the following correspondences:

Letter L (live) = brown wire;

Letter N (neutral) = blue wire;

Earth symbol

= green - yellow wire

- The power supply cable must be positioned so

that no part of it is able to reach an
overtemperature of 75 K.

- Never use reductions, adapters of shunts for

connection since these could create false contacts
and lead to dangerous overheating.

When the appliance is connected straight to the
electricity main:
- Install an omnipolar circuit-breaker between the

appliance and the electricity main. This circuit-
breaker should be sized according to the load
rating of the appliance and possess a minimum 3
mm gap between its contacts.

- Remember that the earth wire must not be

interrupted by the circuit-breaker.

- Alternatively, the electrical connection may also

be protected by a high sensitivity differential
circuit- breaker.
You are strongly advised to fix the relative yellow-
green earth wire to an efficient earthing system.

WARNINGS:
The installer should bear in mind that the mixed
appliance is the Y type. The rear wall, adjacent
and surrounding surfaces must therefore be
able to withstand an overtemperature of 75 K.
All our appliances are designed and
manufactured in compliance with European
standards EN 60 335-1 and EN 60 335-2-6 plus
the relative amendments.
The appliance complies with the provisions of
the following EEC Directives:
- 89/336 + 92/31 + 93/68 regarding to

electromagnetic compatibility.

- 73/23 + 93/68 regarding electrical safety.

INSTALLATION

FIG. 11

ADJUSTMENTS

Always disconnect the appliance from the
electricity main before making any adjustments.
All seals must be replaced by the technician at
the end of any adjustments or regulations.
Our burners do not require primary air
adjustment.

9) TAPS

"Reduced rate" adjustment
- Switch on the burner and turn the relative knob to

the "Reduced rate" position (small flame fig.12).

- Remove knob "M" (fig. 12) of the tap, which is

simply pressed on to its rod.

- Insert a small screwdriver "D" into hole "C" (fig. 12)

and turn the throttle screw to the right or left until

the burner flame has been adequately regulated to
the "Reduced rate" position.

Check that the flame does not go out when the
knob is sharply switched from the "Full on" to the
"Reduced rate" position.

It is understood that only burners operating
with G20 gas should be subjected to the above
mentioned adjustments. The screw must be
fully locked when the burners operate with G30
or G31 (turn clockwise).

FIG. 12

CONVERSIONS

10) REPLACING THE INJECTORS

The burners can be adapted to different types of
gas by mounting injectors suited to the type of gas
in question. To do this, first remove the burner
tops using a wrench "B". Now unscrew injector "A"
(see fig. 13) and fit a injector corresponding to the
utilized type of gas in its place.
It is advisable to strongly tighten the injector in
place.

After the injectors have been replaced, the burners
must be regulated as explained in paragraphs 9.

The technician must reset any seals on the
regulating or pre-regulating devices.
The envelope with the injectors and the labels can
be included in the kit, or at disposal to the
authorized customer Service Centre.

For the sake of convenience, the nominal rate table
also lists the heat inputs of the burners, the diameter of
the injectors and the working pressures of the various
types of gas.

BURNER ARRANGEMENT ON THE HOT PLATE

TABLE

FIG. 13

ULTRA RAPID

G 30 - BUTANE

28 - 30

225

1400

3100

G 31 - PROPANE

222

1400

3100

G 20 - NATURAL

295

121 Y

1400

3100

Adj.

RAPID

G 30 - BUTANE

28 - 30

204

800

2800

G 31 - PROPANE

200

800

2800

G 20 - NATURAL

267

117 S

800

2800

Adj.

SEMIRAPID

G 30 - BUTANE

28 - 30

127

500

1750

G 31 - PROPANE

125

500

1750

G 20 - NATURAL

167

97 Z

500

1750

Adj.

BURNERS

N°

DESCRIPTION

GAS

NORMAL

PRESSURE

NORMAL

RATE

INJECTOR

DIAMETER

NORMAL

HEAT INPUT

(W)

mbar

g/h

l/h

1/100 mm

Min.

Max.

1/100 mm

AUXILIARY

G 30 - BUTANE

28 - 30

400

1000

G 31 - PROPANE

400

1000

G 20 - NATURAL

72 X

400

1000

Adj.

BY PASS

SERVICING

Always disconnect the appliance from the
electricity and gas mains before proceeding
with any servicing operation.

11) REPLACING HOT PLATE PARTS

Replacement of the components housed inside
the appliance: remove the trivets and the burners
from the upper part of the working table; remove
the fixing screws "V" of the burner (fig. 14) and the
knobs fixed by pressure with the hans, in order to
take off the appliance.
After having carried out the above listed
operations, the burners (fig.15), taps (fig. 16) and
electrical components can all be replaced (fig. 17).
It is advisable to change seal "D" whenever a tap
is replaced to ensure a perfect tightness.

Greasing the taps (see fig. 18 - 19)
If a tap becomes stiff to operate, it must be
immediately greased in compliance with the
following instructions:
- Remove the tap.
- Clean the cone and its housing using a cloth

soaked in diluent.

- Lightly spread the cone with the relative grease.
- Fit the cone back in place, operate it several

times and then remove it again. Eliminate any
excess grease and check that the gas ducts have
not become clogged.

- Fit all parts back in place, complying with the

demounting order in reverse.

- Ceck the tightness by using soapy water. The use

of the flame is prohibited.

To facilitate the servicing technician's task, here is a
chart with the types and sections of the powering
cables and the ratings of the electrical components.

FIG. 17

FIG. 18

FIG. 19

FIG. 14

FIG. 15

FIG. 16

SERVICING

Gas hot plate

H05 RR - F

Section 3 x 0.75 mm

TYPE OF HOT PLATE

TYPE OF CABLE

SINGLE - PHASE
POWER SUPPLY

CABLE TYPES AND SECTIONS

ATTENTION!!!
If the power supply cable is replaced, the installe should leave the ground wire longer than the
phase conductors (fig. 20) and comply with the recommendations given in paragraph 8.

FIG. 20

TECHNICAL DATA ON THE DATA LABEL

5 BURNERS

CATEGORY = II

2H3+

G30 - BUTANE = 28 - 30 mbar
G31 - PROPANE = 37 mbar
G20 - NATURAL = 20 mbar

Qn LPG Gas Rate = 10.40 kW

Qn LPG Gas Rate = 756 g/h

Voltage = 230 - 240 V ~
Frequency = 50/60 Hz

4 BURNERS

CATEGORY = II

2H3+

G30 - BUTANE = 28 - 30 mbar
G31 - PROPANE = 37 mbar
G20 - NATURAL = 20 mbar

Qn LPG Gas Rate = 7.3 kW

Qn LPG Gas Rate = 531 g/h

Voltage = 230 - 240 V ~
Frequency = 50/60 Hz

TECHNICAL DATA FOR THE APPLIANCE GAS REGULATION

Before leaving the factory, this appliance will have been tested and regulated by expert and specialized

personnel in order to guarantee the best performances.

Any repairs or adjustments which may be subsequently required may only be carried out by qualified

personnel with the utmost care and attention.

For this reason, always contact your Dealer or our nearest After Sales Service Center whenever repairs

or adjustments are required, specifying the type of fault and the model of the appliance in your

possession.

Please also note that genuine spare parts are only available from our After Sales Service Centers and

authorized retail outlets.

The above data are printed on the data label put on the inferior part of the appliance and on the packing

label.

The above informations give to the technical assistant the possibility to get fit spare parts and a heaven-

sent intervention. We suggest to fill the table below.

MARK: ........................................................................

MODEL: ......................................................................

SERIES: ......................................................................

TECHNICAL ASSISTENCE AND SPARE PARTS

This appliance is marked according to the European directive 2002/96/EC on Waste Electrical and

Electronic Equipment (WEEE).

This guideline is the frame of a European-wide validity of return and recycling on Waste Electrical and

Electronic Equipment.

TEKA GROUP

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KÜCHENTECHNIK

Teka Industrial S.A.

Teka küchentechnik GmbH

Cajo.

Sechsheldener

Str.

122

39011 Santander (Spain)

35708 Haiger (Germany)

Tel.:

34 - 942 - 35 50 50

Tel.:

49 – 2771 - 814110

Fax:

34 - 942 - 34 76 94

Fax:

49 – 2771 - 814110

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