Raycap 3315-ALM-RS485 Installation Instructions Manual - User Manual

Download PDF User Manual

Full Text Searchable PDF User Manual

www.raycap.com

Installation Instructions:

3315-ALM-RS485

INSTALL INSTRUCTIONS

3315-ALM-RS485

www.raycap.com

320-1261 Rev.C

Page 3 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

Contents

1 Copyright

1.1 Disclaimer

1.2 Warnings

2 Introduction

3.1 Prerequisites

3.2

Required Tools

3.3

Kit Contents

4.1

Pre-wiring Preperation Procedure

6.1

Removing Strikesorb Modules

7.1

Removal of Touch Guard

8.1

Removal of Existing Alarm Wiring

9.1

Removal of Stand-Offs & Alarm Board

10.1

Installation of 3315-ALM-RS485

11.1

Installing Alarm Wiring

13.1

Installing Complete

14.

Supported Configurations

1.0

Copyright

1.1

Disclaimer

The information in this document is subject to change without notice and describes only the product

defined in the introduction of this documentation. This documentation is intended for the use of

Raycap customers only for the purposes of the agreement under which the document is submitted,

and no part may be used, reproduced, modified or transmitted in any form or means without the prior

written permission of Raycap. The documentation has been prepared to be used by professional

and properly trained personnel, and the customer assumes full responsibility when using it. Raycap

welcomes customer comments as part of the process of continuous development and improvement

of the documentation.

This product is suitable for OSP.

Raycap has made all reasonable efforts to ensure that the instructions contained in this document

are adequate and free of material errors and omissions. Raycap will, if deemed necessary, explain

issues which may not be covered by this document.

The contents of this document are subject to revision without notice due to continued progress in

methodology, design and manufacturing. Raycap shall have no liability for any error damage of any

kind resulting from the use of this document.

www.raycap.com

320-1261 Rev.C

Page 4 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

1.2

Warnings

Before using the product, read all instructions and cautionary markings on the product and on

any equipment connected to the product.

CAUTION – Unless otherwise noted, product usage that is not recommended or sold by the

product manufacturer can result in risk of fire, electric shock, or injury to persons.

CAUTION – Do not operate the product if it has been damaged in any way. Return damaged

products to their manufacturer for repair or replacement.

ATTENTION – Electrostatic sensitive devices. ESD mitigative procedures, such as wearing

wriststraps are to be used during installation and maintenance.

Introduction

In a split Radio Base Station (RBS) architecture the typical RBS consists of a Base Band Unit

(BBU) and Remote Radio Heads (RRH) connected by cabling. Power to the RRH is provided

through copper cables traveling from the base station to the top of the tower or roof top. This

creates a conductive path, making the active equipment at the top and the base of the site

vulnerable to damage by direct lightning strikes. Protection systems installed in front of both

the BBU and the RRH must be able to withstand direct lightning currents in order to protect

the sensitive equipment. Raycap’s RRH solutions featuring Strikesorb® SPD technology

significantly enhance the reliability & availability of the RRH site by providing superior

electrical protection at the RRH and BBU, and also enable flexible fiber optic and power cable

management solutions.

The 3315-ALM-RS485 is suitable for installation for Network Telecommunications Facilities,

(Central Office), Outside Plant (Remote Termainal Facilities), and locations where the NEC

applies (Customer Prem Locations).

3.1

Prerequisites

Installers of Raycap’s RRH surge protective and fiber/power management solutions must be

industry professionals who have attended training on the proper installation of the equipment

by Raycap and/or the mobile operator. Installers are required to read this installation guide

thoroughly prior to installation of the Raycap RRH protection equipment.

Installers shall obey all general and regional installation and safety regulations related to

work on high voltage installations, as well as regulations covering correct use of tools and

personal protective equipment. Use this equipment only for the purpose specified by the

manufacturer. Do not carry out any modifications or fit any parts that are not recommended by

the manufacturer. This could cause electric shock or other injuries.

3.2

Required Tools

#2 Phillips head screwdriver

ESD Strap

Torque wrench

¼” Nut Driver

3.3

Kit Contents

Alarm/Voltmeter PCB Assembly

Anti-Static Wrist Strap
Installation Instructions

For conditions other than those described above, please contact a Raycap Account

Representative at +1 (208) 777-1166, (800) 890-2569, info@raycap.com, or www.raycap.com

www.raycap.com

320-1261 Rev.C

Page 5 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

Pre-wiring Preparation Procedure

4.1

Ensure the lanyard from enclosure lid to

enclosure base is secure.

Note:

Use metal mounting frame to

secure hoist when lifting to tower top.

Warning:

Holes in lid for lanyard and

padlock must NOT be used as hoist

locations.

4.2

WARNING –

Disconnect or disable the

DC power source to the product prior to

beginning this installation.

(Installed cables and wires not shown for clarity)

4.3

Open up clamps on all sides of the

enclosure cabinet by lifting the hinged

clamp tabs.

4.4

Carefully slide the copper dome over the top

of the assembly and set aside.

4.5

To access power, fiber and alarm wire

connections, unclasp 1/4 turn latches,

then fold down fiber tray.

www.raycap.com

320-1261 Rev.C

Page 6 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

Return

Connection

Fiber Connection

Panel

Fiber

Management

Fiber Panel

Label

Alarm

Board

Alarm

Connector

Voltage Monitor

Connections

Voltage Monitor

Pass-Thru

Connections

Moisture

Sensor

Intrusion

Sensor

Strikesorb

Module

-48V

Connection

Voltage

Monitor

Return

Connection

-48V

Connection

Identifying generation of 3315

5.1.

Generation 1

NOT Compatible with

3315-ALM-RS485

Generation 2

Compatible with

3315-ALM-RS485.

Requires steps starting on

page 18.

Generation 3

Compatible with

3315-ALM-RS485.

Proceed to Step 6.1

Does NOT have

Voltage Monitor

Connections

Voltage Monitor

Connections

www.raycap.com

320-1261 Rev.C

Page 7 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

Removing Strikesorb Modules

6.1

Remove the 3 Strikesorb Modules

located on the right side of the main

PCB.

6.2

Release and remove Velcro strap

from Strikesorb module.

6.3

Grab the Strikesorb module by ends

and depress lever on both sides.

6.4

Rock the Strikesorb module

side to side, and pull it out.

Note: You have to overcome a strong

spring contact to remove module.

www.raycap.com

320-1261 Rev.C

Page 8 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

Procedure

Removal of Touch Guard

7.1

Using a #2 Phillips-head

screwdriver,

Remove 7 screws

securing the touch guard.

Remove touch guard and set aside.

Touch guard will not be used

for 3315-ALM-RS485 kit installation.

7.2

Remove the 2 labels from the frame as indicated.

Remove

Labels

www.raycap.com

320-1261 Rev.C

Page 9 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

Procedure

Removal of Existing Alarm Wiring

8.1

NOTE –

Label each alarming wire to ensure proper

connection when reinstalling to 3315-ALM-RS485 PCB.

8.2

Depress the release tabs on the

Intrusion and Power Connectors

before pulling on the connector,

Remove all wires

connected to

the alarm board pictured below.

Alarm Inputs 1

Intrusion Alarm

Alarm Inputs 2

Alarm Inputs 3

Power

Alarm Outputs

Water Ingress Alarm

www.raycap.com

320-1261 Rev.C

Page 10 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

Procedure

Removal of Stand-Offs and Alarm Board

9.1

NOTE –

Label each alarming wire to ensure proper

connection when reinstalling to 3315-ALM-RS485 PCB.

9.2

Using a ¼” nut-driver,

Remove 7 stand-offs

securing the PCB to the frame.

Remove PCB and set aside.

The stand-offs and this PCB will not be used

for 3315-ALM-RS485 kit installation.

www.raycap.com

320-1261 Rev.C

Page 11 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

Procedure

Installation of 3315-ALM-RS485

10.1 Align new alarm board to frame.

Using a #2 Phillips-head screwdriver,

secure 4 screws

ATTENTION - Ensure ESD wriststrap is used

Electrostatic sensitive devices. ESD mitigative

procedures, such as wearing wriststraps are to

be used during installation and maintenance.

7.0

Installing Alarm Wiring

Alarm Output to BTS: Outputs for Intrusion, H2O, and Power

Legacy: parallel voltage monitor wire connections

Rotary Switch for Base Mode Operation. Place rotary switch to

position “2, 3, 4, 5, or 6” which corresponds to base mode

address “0, 1, 2, 3, or 4”. If in daisy chain configuration, place

selector switch to the next base mode address.

Place rotary switch to “

•”

or “1” for Tower Top Mode Operation.

Legacy alarm wire connections 2: For Daisy Chain

Legacy alarm wire connections 1: For Intrusion, H2O, and Power

Base Communication: Base RS485 communication input from

tower, 2-twisted pair (4 wires total)

VBoost Input: Optional ethernet daisy chain input

VBoost Output: Optional ethernet output to daisy chain / VBoost

www.raycap.com

320-1261 Rev.C

Page 12 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

Procedure

Installation of 3315-ALM-RS485 (continued)

10.2 The power wire is secured to frame. In order for the power wire to reach the connection

terminal, the cable tie must be clipped.

10.3 From the backside of the unit, carefully

clip the cable tie

to allow cable length to reach

the Power wire connection terminal. This will minimize the chance of damaging the

power wire.

Power Wire

connection terminal

Power Wire

(secured to frame)

Figure 10.2

(indicating to clip cable-tie on

the back-side of unit)

Figure 10.3

clipping cable-tie on

back-side of unit

www.raycap.com

320-1261 Rev.C

Page 13 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

Procedure

Connecting wires to 3315-ALM-RS485

10.4 Connect the Power Intrusion

and H

O wires.

Intrusion Alarm

Power

Water Ingress Alarm

www.raycap.com

320-1261 Rev.C

Page 14 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

Alarm

Outputs

to BTS

Note:

Base Mode Address “0”

Position “2”

11.1

Alarm connections for 3315-ALM-RS485

RVZDC-3315-PF-48 at the Tower Top connected to RVZDC-3315-PF-48 with Retrofit Kit at the base.

Pair

Color

Alarm Input

Yellow

RTN (1)

Black

-48V (1)

Red

RTN (2)

Black

-48V (2)

Slate

RTN (3)

Black

-48V (3)

Blue

RTN (4)

Black

-48V (4)

Brown

RTN (5)

Black

-48V (5)

White

RTN (6)

White/Black

-48V (6)

Base Unit

Voltage Monitoring on Main PCB

www.raycap.com

320-1261 Rev.C

Page 15 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

Alarm

Outputs

to BTS

Note:

Base Mode Address “0”

Position “2”

Pair

Color

Alarm Input

Black

-48V

Black/White

RTN

Orange

INTR

Black

Violet

PWR

Black

COM

Voltage Monitoring on Main PCB

3315 Tower Top Unit

Alarm Board

www.raycap.com

320-1261 Rev.C

Page 16 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

Note:

Base Mode Address “1”

Position “3”

Note:

Base Mode Address “0”

Position “2”

Alarm

Outputs

to BTS

11.2

Alarm connections for 3315-ALM-RS485

RVZDC-6627-PF-48 at the Tower Top connected to (2) RVZDC-3315-PF-48 with Retrofit Kits at the base.

Tower

Base “1”

www.raycap.com

320-1261 Rev.C

Page 17 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

Note:

Base Mode Address “1”

Position “3”

Note:

Base Mode Address “0”

Position “2”

Alarm

Outputs

to BTS

Pair

Color

Data

Black

D2+

White/Black

D2-

Orange

REF2

Orange/Black

REF2

Violet

D1+

Violet/Black

D1-

Yellow

REF1

Yellow/Black

REF1

Base “0”

www.raycap.com

320-1261 Rev.C

Page 18 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

11.3

Alarm connections for 3315-ALM-RS485.

Third Generation

RVZDC-3315-PF-48 installed on Tower Top.

Note:

Set to “1” for Tower Top

Mode Operation

Outputs

to Base

RTN

-48V

RTN

-48V RTN

-48V

RTN

-48V

RTN

-48V RTN

-48V

www.raycap.com

320-1261 Rev.C

Page 19 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

11.4

Alarm connections for 3315-ALM-RS485.

Second Generation

RVZDC-3315-PF-48 installed on Tower Top.

Outputs

to Base

Note:

Set to “1” for Tower Top

Mode Operation

www.raycap.com

320-1261 Rev.C

Page 20 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

Installing a Strikesorb Module

12.1

Reinstall the 3 Strikesorb modules that were removed in Step 6.1.

Installation Complete.

Closing and Securing Unit.

13.1

Slide enclosure lid into place.

13.2

As pictured, Lid IS NOT

properly aligned.

Red must be completely covered for

proper lid alignment.

13.3

As pictured, Lid IS properly aligned.

www.raycap.com

320-1261 Rev.C

Page 21 of 24

INSTALL INSTRUCTIONS

3315-ALM-RS485

13.4

If installation requires padlocks, (not

provided) secure “bottom right” of

enclosure.

Note:

If padlock holes are NOT

aligned, the lid is NOT properly

aligned.

13.5

When alignment of lid is comfirmed,

close and secure all clamps.

Installation complete.

www.raycap.com

320-1261 Rev.C

Page 22 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS

14. Supported Configurations

(

Note:

Any combination of these supported configurations, can be used in Daisy Chain.)

12 OVP Rack Configurations (Base):

Unit Connected at Top

Configuration

Supported?

Base Unit 1

Tower 1

Tower 2

4520

6627

NONE

YES

4520

3315 (with Retrofit)

NONE

YES

4520

3315 (with Retrofit)

YES

4520

6627

4520

6627

3315

“4520” = 12 OVP Rack | “2260” = 6 OVP Rack | “6627” = 12 OVP Dome | “3315” = 6 OVP Dome

12 OVP Dome Configurations (Base):

Unit Connected at Top

Configuration

Supported?

Base Unit 1

Tower 1

Tower 2

6627

NONE

YES

6627

3315 (with Retrofit)

NONE

YES

6627

3315 (with Retrofit)

YES

6627

3315

“6627” = 12 OVP Dome | “3315” = 6 OVP Dome

“with Retrofit” = Retrofit Alarm Board installed

6 OVP Rack/Dome Configurations (Base):

Unit Connected at Base

Unit Connected at Top

Configuration

Supported?

Base Unit 1

Base Unit 2

Tower 1

3315 (with Retrofit)

6627

YES

3315 (with Retrofit)

3315

6627

YES

2260 (with Retrofit)

6627

YES

2260 (with Retrofit)

2260

6627

YES

3315 (with Retrofit)

NONE

3315

YES

2260 (with Retrofit)

NONE

3315

YES

3315

6627

2260

6627

“4520” = 12 OVP Rack | “2260” = 6 OVP Rack | “6627” = 12 OVP Dome | “3315” = 6 OVP Dome

“with Retrofit” = Retrofit Alarm Board installed

www.raycap.com

320-1261 Rev.C

Page 24 of 24

3315-ALM-RS485

INSTALL INSTRUCTIONS