Full Text Searchable PDF User Manual
MADE UNDER LICENSE OF HYUNDAI CORP. SEOUL, KOREA
Basic
HY
3000I
HY
6000I
HY
7000I
HY
9000I
Economic
HY
2500
HY
3100
HY
6000
HY
7000
HY
9000
Professional
HY2500L(S)
HY
3100L(S)(E)
HY
6000L(S)(E)
HY
7000L(S)(E)-(3)
HY
9000L(S)(E)-(3)
GASOLINE POWER GENERATORS
USER MANUAL
CHECK CAREFULY THIS USER MANUAL IN ORDER TO AVOID INJURIES
EN
INDEX
1.
SAFETY INFORMATION
2. COMPONENTS
3.
CHECK BEFORE USE
4.
START OF THE ENGINE
5.
STOP OF THE ENGINE
6. MAINTENANCE
7. PROBLEM/SOLUTIONS
8. SPECIFICATIONS
1
2
3
4
5
5
8
9
1
1.
SAFETY INFORMATION
Before use of the machine please read carefully this manual
Any use of the generator without reading this manual could cause hard
damage to the machine o can hurt yourself seriously
Pay special attenction to the next:
•
Do not use the generator in a non ventilated area
•
Do not use the generators in wet conditions
•
Do not start the generator when device plug.
•
Keep at least 1 meters from flammable objects
•
Do not refill the fuel tank with the generator running
•
Do not smoke when fuel refill
•
Do not overfill the fuel
SAFETY GUARDS:
1.
Do not use kerosene or other fuel, only use gasoline fuel.
Clean all the excess of fuel when refill.
2.
Any flammable or explosive product shall be kept away from
the generator, due to the high temperature of the engine.
3.
Install your group on a flat, horizontal surface, to avoid spilla-
ge of gasoline.
4.
Inhalation of exhaust gas:
The exhaust gases contain poisonous carbon monoxide. Never
use the group in a poorly ventilated area
5.
Never touch the exhaust when the generator is running or
after starting.
6. Short
circuits:
Do not touch your group with wet hands. The generator is not
waterproof, so it should not be exposed to water or snow.
7.
Other safety points:
Yon must know how to absolutely stop your group before using it.
Never allow someone to use the generator without having read the
manual! Always wear a safety shoes and keep you always ready to
clean rags. Keep children and pets away
2. COMPONENTS
1 Frame
2 Muffler
3 Fuel tank
4 Air filter
5 Carburetor
6 Sockets
7 Earth connection
8 Recoil starter
9 On/Off switch
10 Oil dip
11 Fuel valve
12 Spark plug
13 Fuel tank
14 Oil drain
1 Frame
2 Muffler
3 Fuel tank
4 Air filter
5 Carburetor
6 Sockets
7 Earth connection
8 Recoil starter
9 On off swich / Key contactor
10 Oil dip stick
11 Fuel valve
12 Spark plug
13 Fuel tank
14 Oil drain
2
3
3
3
4
8
8
9
9
10
10
11
11
1
1
1
1
2
2
4
4
5
5
6
6
7
7
12
12
13
13
13
14
14
2
3.
CHECK BEFORE USE
Control the oil level when the unit is off.
1.
Take the dipstick and wipe with a clean cloth.
2.
Place the dipstick without turning.
3.
Check the level on the dipstick mark
3.
If the level is below the mark, fill to the mark
4.
Screw the dipstick
Fuel level
1.
Open the fuel cap of the fuel tank
2.
Check the level of the fuel
3.
Fill with fuel up to the prime fuel filter
4.
Screw the fuel cap
Air filter
1.
Loosen the filter housing and remove the air filter
2.
Remove the screw and washer, and remove the filter element
3.
Remove filter
4.
Clean it with water, do not use soup
5.
Dry the filter complete and place it again in the filter housin.
6.
Tight the filter housing
3
4.
START OF THE ENGINE
1.
Before start the engine, do not connect to device.
2.
Place the fuel valve on "ON"
3.
Place the starter in position "OPEN"
4.
Set switch to "ON"
5a. MANUAL START: Slowly pull the starter until it becomes
"harder" then yank.
5b. ELECTRIC START: Turn the key to the start position and
them relase
6.
Replace the Starter in place
PRECAUTIONS
1.
Do not conectec several devices at the same time
2.
Run your generator for about 3 minutes without connecting
devices.
3.
All appliances require a higher power at startup. Ask your
dealer to check if your generator is suitable for your appliance
4.
Connect one device after the other, respecting the maximum
power allowed for your generator.
5.
Be sure all appliances are in good working condition before
connecting to the Group.
6.
If a device does not work anymore or stops suddenly, stop
IMMEDIATELY using the main switch and unplug the unit and
check. Do not forget to desconnect any device before stop the
generator. Stop the generator with power connected can damage
the machine
7.
If the value on the voltmeter is too high, stop the machine
and check the dysfunction. If the value shown on the voltmeter is
230V + / - 10% (50 Hz), the generator can be restarted.
8.
DC: Do not use the 12V along with the 230. Connection to
the DC should be used for loading "rechargeable" 12V. When
charging batteries, make sure the correct polarity (+ to + and - to
-). Make the connection to the battery first, then your generator.
9.
Connecting your generator on a network requires the
intervention of an electrician.
10. The improper connection of the latter can cause serious
damage.
4
5.
STOP THE ENGINE
Turn off power connected to the generator
Set the switch to "OFF"
Turn the fuel valve to "OFF"
Note
In case of emergency to stop your group's position switch to
"OFF"
6. MAINTENANCE
It is very important to effecuer following maintenance controls and
to ensure the proper functioning of your group.
The Group consists of the gasoline engine and an AC generator,
frame, etc..
Stop the unit before any maintenance. Make sure your group is
located in a ventilated area to avoid carbon monoxide poisoning.
Clean your group with a dry cloth to prevent corrosion on it.
Element
Every day
Every month
or every 20h
Every 3 month
or every 50h
Every 6 months
or every 100h
Every year
or every 300h
Check oil level
o Check
Change oil
o Replace
o Replace
Check air filter
o Check
Clean fuel filter
o Clean
Oil carte
o Clean
Oil filter
o Clean
Spark plug
o Clean
Spark plug
o Check and
asjust
Spark plug
o Clean
Fuel tank
R e p l a c e e v e r y 3 y e a r s o r w h e n n e c e s a r y
5
6. MAINTENACE
Replace engine oil
1.
Unscrew and remove the dipstick
2.
Unscrew the drain plug and drain the oil in the crankcase.
3.
Tighten the drain plug after drained.
4.
Fill the crankcase until the maximum level gauge
5.
Reposition the dipstick and tighten.
It is recomend to run the engine for 15min before replace the oil
Oil tipe:
4-stroke gasoline engine oil recommended SAE 10W-30
Air Filter
1.
Undo or loosen the filter housing and remove the air filter
2.
Remove the screw and washer, and remove the filter element
3.
Remove filter
4.
Clean it with water and dry complete
5.
Place the filter in the housing
6.
Filx the housing
6
6. MAINTENANCE
SPARK PLUG
1.
Disconnect the spark plug cable
2.
Unscrew and remove the spark plug housing
3.
Clean the spark plug with a wire brush
4.
Check the electrode gap
5.
Screw the spark plug and its connect cable
Spark plu type:
F6RTC or F7RTC
FUEL FILTER
1.
Position fuel valve to "OFF" and remove the fuel filter
2.
Clean fuel filter
3.
Replace the O-ring tank after cleaning to ensure tightness.
HIVERNAGE
In case of prolonged storage of your generator do the following:
1. Unscrew the screw of the carburetor bowl to empty its
contents.
2.
Unscrew the oil drain screw and drain the oil from the crank-
case
3.
Screw the oil cap after refilling with new oil
4.
Fill the oil to the max.
5.
Slowly pull up the pitcher has to feel a hard spot (this opera-
tion is intended to close the valves and prevent corrosion in
your engine).
7
7. PROBLEM/SOLUTIONS
CASE
SOLUTION
The Engine does
not start
- No oil in the engine
- Oil level is too low
- Main switch in not in on position
-
positionner l'interrupteur principal
sur "ON"
- Fuel valve close/not fuel
- Open the fuel valve, fill fuel in
the fuel tank
- There is no ignition
- Check ignition coil and spark plug
- Spark plug fouled
- Clean the spark plug with a metal
brush
The generator is not
giving power
- The main circuit breaker is not in
ON position
- Place main circuit breaker to on
position. UP
-
Plugs on the generator
- Check the plugs are in good
conditions
- The engine speed is not enought
- Check with your dealer
8
7.
SPECIFICATION - Open Basic
9
Generator Model HY3000I HY6000I
HY7000I
Generator Set
Engine
Alternator
HY3000I
610
450
460
640 480 490 Carton
HY6000I
720
520
540
750 550 590 Carton
HY7000I
720
520
540
750
550
590 Carton
HY
-gasoline generator set
I
-Basic serie
Specifications are subject to continuous product delevopment
width
height
Model
t
h
g
i
e
h
h
t
d
i
w
h
t
g
n
e
L
Length
Product Size (mm)
Packaging Size (mm)
Package
Material
50
2.5 kW
2.8 kW
230
12
2x16A
-
3.6
7
67
-
-
Gasoline
IC210
6.5
Manual start
212
0.6
A25I
2 .5
1
AVR
39
42
168/348/432
50
4.0 kW
4.4 kW
230
19.1
2x16A
-
6.5
7.5
68
-
-
Gasoline
IC340
11.0
Manual start
337
1.1
A4I
4
1
AVR
65
68
122/257/257
50
5.0 kW
5.5 kW
230
24
2x16A
-
6.5
7.3
68.5
-
-
Gasoline
IC390
13.0
Manual start
389
1.1
A5I
5
1
AVR
66
69
122/257/257
L
W
H
Frequency (Hz)
Rated Power
Max.Power
Voltage (V)
Current (A)
Sockets
Display
Fuel Tank Capacity (L)
Running Time under 50% Load (hr.)
Noise Level behind 7 Meters 50% Load (dBA)
DC Output (V/A)
Battery (Ah)
Engine Type
Engine
Power Output (HP)
Start Method
Displacement (ml)
Oil Capacity (L)
Alternator
Rated Power (kVA)
Power Factor (Cos
φ
)
Voltage Regulation
N.W.(kg)
G.W.(kg)
Loading capacity 20/40/40HQ
Log.data
7.
SPECIFICATIONS - Open economic
10
Generator Model HY2500 HY3100 HY6000 HY9000
Generator Set
Engine
Alternator
HY2500
590
450
500
620 480 530 Carton
HY3000
590
450
500
620 480 530 Carton
HY6000
700
530
550
730 560 580 Carton
HY9000
700
530
550
730 560 580 Carton
width
height
Model
t
h
g
i
e
h
h
t
d
i
w
h
t
g
n
e
L
Length
Product Size (mm)
Packaging Size (mm)
Package
Material
50
2 kW
2.2 kW
230
9.5
2x16A
LED4
3.6
7
67
12 / 8.3
-
Gasoline
IC210
6.5
Manual start
212
0.6
A2C
2
1
AVR
40
42
177/373/436
50
2.5 kW
2.8 kW
230
12.1
2x16A
LED4
3.6
6.8
67
12 / 8.3
-
Gasoline
IC210
6.5
Manual start
212
0.6
A3C
2.5
1
AVR
42
44
177/373/436
50
4 kW
4.4
230
19.1
2x16A
LED4
6.5
6.5
68
12 / 8.3
-
Gasoline
IC340
11.0
Manual start
337
1.1
A4C
4
1
AVR
79
81
124/256/256
50
6 kW
6.6 kW
230
26
1x16A & 1x 32A
(1)
LED4
6.5
6
68
12 / 8.3
-
Gasoline
IC425
16.0
Manual start
420
1.1
A6C
6
1
AVR
81
84
124/256/256
L
W
H
Frequency (Hz)
Rated Power
Max.Power
Voltage (V)
Current (A)
Sockets
Display
Fuel Tank Capacity (L)
Running Time under 50% Load (hr.)
Noise Level behind 7 Meters 50% Load (dBA)
DC Output (V/A)
(2)
Battery (Ah)
Engine Type
Engine
Power Output (HP)
Start Method
Displacement (ml)
Oil Capacity (L)
Alternator
Rated Power (kVA)
Power Factor (Cos
φ
)
Voltage Regulation
N.W.(kg)
G.W.(kg)
Loading capacity 20/40/40HQ
Log.data
HY
-gasoline generator set
Specifications are subject to continuous product delevopment
(1) Single phase socket thermal protected
(2) 100W max. output. 10A fuse protection
7.
SPECIFICATIONS - Open Professional
11
Generator Model HY2500L HY3100L(E) HY6000L(E) HY7000L(E)
HY7000LE-3
Generator Set
Engine
Alternator
HY2500L
610
490
490
640 510 510 Carton
HY3100L(E)
610
490
490
640 510 510 Carton
HY6000L(E)
670
540
555
700 570 585 Carton
HY7000L(E)(3)
670
540
555
700 570 585 Carton
HY
-gasoline generator set
L
-large fuel tank
E
-electric start
-3
-three phase
Specifications are subject to continuous product delevopment
width
height
Model
t
h
g
i
e
h
h
t
d
i
w
h
t
g
n
e
L
Length
Product Size (mm)
Packaging Size (mm)
Package
Material
50
2.0 kW
2.2 kW
230
9.5
2x 16A
LED4
13
22
67
12 / 8.3
-
Gasoline
IC210
6.5
Manual
212
0.6
A2L
2
1
AVR
42
45
158/330/410
30mA BREAKER
AC230V
AC230V
DIGITAL PANEL
+
-
STARTER SW
ON
OFF
START
PRE.
HEATER
DC 12V 8.3Amp
FUSE
DC12V 10Amp
FUSE
L
W
H
(1) 16A phase socket thermal protected
(2) 100W max. output. 10A fuse protection
Frequency (Hz)
Rated Power
Max.Power
Voltage (V)
Current (A)
Sockets
Display
Fuel Tank Capacity (L)
Running Time under 50% Load (hr.)
Noise Level behind 7 Meters 50% Load (dBA)
DC Output (V/A)
(2)
Battery (Ah)
Engine Type
Engine
Power Output (HP)
Start Method
Displacement (ml)
Oil Capacity (L)
Alternator
Rated Power (kVA)
Power Factor (Cos
φ
)
Voltage Regulation
N.W.(kg)
G.W.(kg)
Loading capacity 20/40/40HQ
Log.data
50
2.5 kW
2.8 kW
230
12.1
2x 16A
LED4
13
20
67
12 / 8.3
17
Gasoline
IC210
6.5
Manual / elec. start
212
0.6
A3L
2.5
1
AVR
43
46
158/330/410
50
4.0 kW
4.4 kW
230
19.1
2x 16A
LED4
25
23
68
12 / 8.3
17
Gasoline
IC340
11.0
Manual / elec. start
337
1.1
A4L
4
1
AVR
82
85
124/256/256
50
5.0 kW
5.5 kW
230
24
2x 16A
LED4
25
22
68
12 / 8.3
17
Gasoline
IC390
13
Manual / elec. start
389
1.1
A5L
5
1
AVR
84
87
124/256/256
50
6.2 kVA
6.8 kVA
400
9.9
1x16A
LED4
25
20
68
12 / 8.3
17
Gasoline
IC390
13
Elec. start
389
1.1
A5L-3
6.2
0.8
AVR
84
87
124/256/256
12
7.
SPECIFICATIONS - Open Professional
Generator Model HY9000LE HY9000LE-3
Generator Set
Engine
Alternator
HY9000LE
670
540
555
700 570 585 Carton
HY9000LE-3
670
540
555
700 570 585 Carton
width
height
Model
t
h
g
i
e
h
h
t
d
i
w
h
t
g
n
e
L
Length
Product Size (mm)
Packaging Size (mm)
Package
Material
30mA BREAKER
AC230V
AC230V
DIGITAL PANEL
+
-
STARTER SW
ON
OFF
START
PRE.
HEATER
DC 12V 8.3Amp
FUSE
DC12V 10Amp
FUSE
L
W
H
50
6 kW
6.6 kW
230
28.7
1x 16A & 1x 32A
(1)
LED4
25
19
69
12 / 8.3
17
Gasoline
IC425
15
Elec. start
420
1.1
A6L
6
1
AVR
86
89
124/256/256
50
7.5 kVA
8.2 kVA
400
11.9
1x 16A 3P & 1x 16 1P
(1)
LED4
25
19
69
12 / 8.3
17
Gasoline
IC425
15
Elec. start
420
1.1
A6L-3
7.5
0.8
AVR
86
89
124/256/256
Frequency (Hz)
Rated Power
Max.Power
Voltage (V)
Current (A)
Sockets
Display
Fuel Tank Capacity (L)
Running Time under 50% Load (hr.)
Noise Level behind 7 Meters 50% Load (dBA)
DC Output (V/A)
(2)
Battery (Ah)
Engine Type
Engine
Power Output (HP)
Start Method
Displacement (ml)
Oil Capacity (L)
Alternator
Rated Power (kVA)
Power Factor (Cos
φ
)
Voltage Regulation
N.W.(kg)
G.W.(kg)
Loading capacity 20/40/40HQ
Log.data
HY
-gasoline generator set
L
-large fuel tank
E
-electric start
-3
-three phase
Specifications are subject to continuous product delevopment
(1) 16A single phase socket thermal protected
(2) 100W max. output. 10A fuse protection
7.
SPECIFICATIONS - Semi Silent Professional
13
Generator Set
Engine
Alternator
HY
-gasoline generator set
S
-semi silent type
E
-electric start
-3
-three phase
Specifications are subject to continuous product delevopment
width
height
Model
t
h
g
i
e
h
h
t
d
i
w
h
t
g
n
e
L
Length
Product Size (mm)
Packaging Size (mm)
Package
Material
Generator Model HY3100S(E) HY6000S(E) HY7000SE HY7000SE-3 HY9000SE HY9000SE-3
30mA BREAKER
AC230V
AC230V
DIGITAL PANEL
+
-
STARTER SW
ON
OFF
START
PRE.
HEATER
DC 12V 8.3Amp
FUSE
DC12V 10Amp
FUSE
W
L
H
HY3100S/SE
610 485
470
630
505
500 Carton
HY6000S/SE
610 485
470
630 505
500 Carton
HY7000SE
720 530
580
740 550
610 Carton
HY7000SE-3
720 530
580
740 550
610 Carton
HY9000SE
720 530
580
740 550
610 Carton
HY9000SE-3
720
530
580
740 550
610 Carton
Frequency (Hz)
Rated Power
Max.Power
Voltage (V)
Current (A)
Sockets
Display
Fuel Tank Capacity (L)
Running Time under 50% Load (hr.)
Noise Level behind 7 Meters 50% Load (dBA)
DC Output (V/A)
(2)
Battery (Ah)
Engine Type
Engine
Power Output (HP)
Start Method
Displacement (ml)
Oil Capacity (L)
Alternator
Rated Power (kVA)
Power Factor (Cos
φ
)
Voltage Regulation
N.w.(kg)
G.W.(kg)
Loading capacity 20/40/40HQ
Log.data
50
2.5 kW
2.8 kW
230
12.1
2x 16A
LED4
13
20
66
12 / 8.3
17
Gasoline
IC210
6.5
Manual / elec. start
212
0.6
A3L
2.5
1
AVR
45
48
158/330/410
50
4.0 kW
4.4 kW
230
19.1
2x 16A
LED4
25
23
67
12 / 8.3
17
Gasoline
IC340
11.0
Manual / elec. start
337
1.1
A4L
4
1
AVR
84
87
124/256/256
50
5.0 kW
5.5 kW
230
24
2x 16A
LED4
25
22
67
12 / 8.3
17
Gasoline
IC390
13
Elec. start
389
1.1
A5L
5
1
AVR
86
89
124/256/256
50
6.2 kVA
6.8 kVA
400
9.9
1x16A
LED4
25
20
67
12 / 8.3
17
Gasoline
IC390
13
Elec. start
389
1.1
A5L-3
6.2
0.8
AVR
86
89
124/256/256
50
6 kW
6.6 kW
230
28.7
1x 16A & 1x 32A
(1)
LED4
25
19
68
12 / 8.3
17
Gasoline
IC425
15
Elec. start
420
1.1
A6L
6
1
AVR
88
91
124/256/256
50
7.5 kVA
8.2 kVA
400
11.9
1x 16A 3P & 1x 16 1P
(1)
LED4
25
19
68
12 / 8.3
17
Gasoline
IC425
15
Elec. start
420
1.1
A6L-3
7.5
0.8
AVR
88
91
124/256/256
(1) 16A phase socket thermal protected
(2) 100W max. output. 10A fuse protection
MADE UNDER LICENSE OF HYUNDAI CORP. SEOUL, KOREA
CHINA Factory
Changzhou ITC Power Equipment Manufacturing Co.,Ltd.
No.7 Rongsheng Road, Cuibei, Henglin Town,
Changzhou city, Jiangsu Province, P.R.China
Post code:213103
Tel:+86 519 85099001
Fax:+86 519 85099002
Email: info@itc-power.com.cn
FRANCE Office & Warehouse
S.A.S United Power Europe
6, rue-Ferdinand de Lesseps F-66280 SALEILLES FRANCE
Tel: +334 68 28 31 90
Fax: +334 68 28 64 06
Email: info@itc-power.com
SPAIN Office & Warehouse
Kat Power International, S.L.
Avda d’Alguema, n.6C 17771 Sta. Llogaia d’Alguema SPAIN
Tel: +34 972 538521
Fax: +34 972 980537
Email: info@itcpower.com
by