Full Text Searchable PDF User Manual
EQUIPMENT MANUAL
FOR
IW-3N COMPACT GLASS WASHER
JUNE 2011
ESWOOD OPERATING MANUAL IW-3N June 2011
2
T
ABLE OF CONTENTS
Page No.
1.
Important: Prior to Installation
3
2.
General Description
4
3.
Technical Specifications
5
4.
Installation
6
5.
Initial Start-up Procedure
7
6.
Washing Operation
8
7.
Shutdown and Maintenance
9
8.
Trouble Shooting
10 - 11
9.
Wiring Diagram
12
10. Spare Parts List
13 -14
11. Drawing
15 -16
12. Spare Parts & Service
17
ESWOOD OPERATING MANUAL IW-3N June 2011
3
I
MPORTANT
:
PRIOR TO INSTALLATION
1
Installation must be carried out according to local regulations by qualified trade
persons. Isolating switch(es), shut-off valves etc must be within easy reach of the
machine for future service and maintenance requirements. If in doubt call
ESWOOD AUSTRALIA or their representative for further information. No
responsibility will be accepted for defects or damages by improper installation, for
changes to the product not authorised by ESWOOD AUSTRALIA, or for operation
outside the technical specifications.
ESWOOD AUSTRALIA warrants their products to be free from defects in material
and workmanship under "normal use and service". This does not include normal
wear and tear of parts. ESWOOD AUSTRALIA will repair or replace any parts,
which in ESWOOD AUSTRALIA's sole judgement are defective in material or
workmanship, in accordance with the warranty offered.
This undertaking covers the provision of labour and parts for 12 months from the
date of delivery to the purchaser. This undertaking applies only to state capitals.
Remote areas are not covered by this commitment and special enquires should be
made. (
Note:
Travel time not covered by warranty
)
In no event will ESWOOD AUSTRALIA be liable for loss of facilities or other
property and such things as, but not limited to, additional labour costs, loss of
revenue or anticipated profits, and other damages of any kind whether direct,
indirect, incidental or consequential.
Labour under warranty is supplied free of charge during normal working hours,
Monday to Friday. Should warranty work be requested outside or our normal
working hours a labour charge will be applied equivalent to a normal hour rate
without out of hours penalty rates. (Refer to last page of this manual for your
closest branch for Warranty repair services)
Note:
It is the responsibility of the owner to ensure the water feed to Eswood Dish
and Glass washers is of a quality that will not form excessive build up of calcium
and other dissolved minerals on the heating elements. Premature failure of
heating elements that exhibit this cause of failure will not be covered under
warranty, also if the filter valve is discarded from the detergent tube warranty will
be voided. PLEASE ENSURE SUITABLE DETERGENT IS USED.
ESWOOD OPERATING MANUAL IW-3N June 2011
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G
ENERAL DESCRIPTION
2
Performance to Match Your Needs:
With a capacity to hygienically wash 1800
glasses per hour, the IW-3 professional glass washer is the perfect choice for
your bar or cafe. For the hustle and bustle of a cocktail or lounge bar, the IW-3
provides the additional efficiency and practicality of a selectable cold or hot cycle
after the final sanitising rinse.
Convenient Rack Size:
The large wash chamber has been designed to
accommodate 17” x 14”, 400 x 400mm and 14” x 14” glass racks, and the true
chamber clearance of 295mm accepts tall jugs and glasses. An impact resistant
430 x 360mm nylon coated wire glass rack is supplied as standard.
Wash with Cooling Cycle:
Simply select the cycle & press the Start button.
This cycle is particularly useful for glasses that are to be placed in a chiller, or
can be used to cool down glasses for a faster turn-around.
Convenient Design:
The door is designed to provide a safe, convenient and
comfortable height for loading and unloading with minimal bending. Safety is
also assured thanks to a switch on the door that prevents the machine from
operating with the door open.
Powerful Wash System:
Eswood’s powerful wash system combines multiple
jets on a rotating Upper and Lower wash arms to produce a fast yet spotless
wash and rinse every time using 82
O
C fresh water wash for hygienic results.
Hot Water Break Tank Heater:
Automatic water temperature monitoring and a
powerful insulated booster heater ensure that correct water temperature is
maintained for hygiene and optimum cycle times during continuous use.
Easy Low Cost Installation:
Simply connect the hot and cold water supplies,
plug the cord into a 15 Amp power point, and connect the trap to the drain outlet.
Quality, Reliability and Performance:
Eswood has a reputation for product
reliability that is second to none. The finest of stainless steel and durable
synthetic materials are used, and all Eswood products are fully guaranteed and
backed by a national support network.
ESWOOD OPERATING MANUAL IW-3N June 2011
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T
ECHNICAL SPECIFICATIONS
3
Machine Specifications
Net Weight
40kg
Washing Capacity
1800 glasses per hour
Cycle Time
Hot cycle 19 second wash/rinse
Hot & cold cycle:
19 second wash/rinse
19 second cooling.
Standard Equipment
430 x 360mm Nylon coated Wire Glass Rack
Wash Pump and Break Tank
Wash Pump
373 Watts
Break Tank Capacity
12 Litres
Break Tank Element
3 kW
Water Input and Consumption
Hot Water Input
65
O
C min @ 100-400 kPa, ¾” B.S.P.
Cold Water Input
100 to 400 kPa,
3
/
4
” B.S.P.
Drain Outlet
2” B.S.P. gravity fed
Hot Water only usage
7 Litres per cycle (Hot cycle)
Hot and Cold water usage
7 Litres hot water (Hot & cold cycle)
2.5 Litres cold water
Wash/Rinse Temperature
82
O
C to 85
O
C
Electrical Input
Electrical Input
240V, 50Hz, 1 phase, 14 Amps max
ESWOOD OPERATING MANUAL IW-3N June 2011
6
I
NSTALLATION
4
1.
Remove the lower panel, position the machine and level by screwing the
adjustable feet.
2.
Connect the 2” B.S.P. gravity drain under the machine via a 2” trap to the
drain outlet.
3.
Connect the hot water supply to the ¾” B.S.P. line strainer labelled “HOT”.
The hot water should be at a minimum of 65
°
C and between 100 to 400
kPa. A pressure reducing valve should be fitted for pressure above 400
kPa.
4.
Connect the cold water supply to the ¾” B.S.P. solenoid valve labelled
“COLD”. The cold water supply should between 100 to 400kPa. A pressure
reducing valve should be fitted for pressure above 400 kPa.
If your glassware is sensitive to temperature changes then we suggest that
you do not use the cold water option and cap this solenoid valve
instead.(instruction 4)
Do not make water or plumbing connections that will prevent the
machine from being removed from position, for the purpose of
servicing.
Note that all plumbing work is to be done in accordance with local plumbing
codes.
5.
Ensure that the power switch is “OFF” and connect the three pin plug lead
to a 15 Amp, 240V, 50Hz, 1 phase power outlet.
Note that all electrical work is to be done in accordance with the rating plate
on the lower panel.
6.
The IW-3 comes standard with a detergent injection system that has
already been factory calibrated.
IN RUN POSITION
ESWOOD OPERATING MANUAL IW-3N June 2011
7
I
NITIAL START
-
UP PROCEDURE
5
1.
Unwind the clear coiled detergent tube and place the free end in a
container of commercial grade glass washing detergent. Use only products
designed for commercial glass washing and in accordance with the
manufacturers recommendations.
2.
Open the hot and (if connected) cold water supplies to the machine. Turn
the selector switch to either of the available cycles, and then turn the power
on. The break tank will then fill with hot water. The red “Power On” light
and the amber “Indicator Cycle” light will also illuminate.
3.
With the break tank full, turn the switch on the front of the break tank to
OPERATE POSITION
. (See photo page 6).
Failure to observe the above may cause damage to the element which
is not covered under warranty.
The “low Temp Wait” light will illuminate and the machine will begin to heat
the water to the required 82 degrees C. When the green “Ready” light
illuminates, then the machine is ready for use.
4.
Check that the door is closed.
5.
Provide that the green “Ready” light is on, press the green button to start
the machine. Whilst the machine is running, the amber “Indicator Cycle”
light will flash.
6.
Check that the correct final rinse (hot or cold) for the selected cycle has
been sprayed into the chamber, by either feeling the temperature with the
flat of a hand on the cabinet exterior, or checking the cabinet interior
immediately the cycle has ended. Check the other cycle in the same way.
7.
Check for leaks and refit the lower panel.
ESWOOD OPERATING MANUAL IW-3N June 2011
8
W
ASHING OPERATION
6
1.
Check the level of detergent and replace when necessary. Dilute the
detergent according to the manufacturers’ recommendations, if required
2.
Turn the power on and the red “Power On” pilot light will illuminate. It will
take about 10-15 minutes for initial heating of water in the break tank.
3.
Open the door, slide the rack in and close the door & select the cycle, Hot
only or Hot & Cold.
4.
With the “READY” pilot light on, push the Start button. While the machine is
running the amber “CYCLE” light is illuminated.(see Figure 2.)
5.
Check that the drain outlet is free from debris such as paper, toothpicks and
sliced fruit.
FIGURE 2.
CYCLE
SELECTOR
GREEN
“STAR
T
AMBER
RED
GREEN
RED
ESWOOD OPERATING MANUAL IW-3N June 2011
9
S
HUTDOWN AND MAINTENANCE
7
1.
Turn selector switch “OFF”.
2.
Remove any debris(beware of broken glass) from the wash tank and drain
outlet.
3.
Clean the exterior of the machine with a damp sponge. Do not pass water
over the electrical controls and avoid abrasives or strong detergents.
4.
Leave the door open to allow the machine to air.
ESWOOD OPERATING MANUAL IW-3N June 2011
10
T
ROUBLE SHOOTING
8
Problem
Possible cause and remedy
(a) Check machine is plugged in and
turned on.
When machine is
turned on, red power
(b) Check fuses(15 Amp) are okay.
light does not
illuminate
c) Power light may be burnt out. If so,
replace it (this will not stop machine from
operating though).
Machine will not start
(a) Check operation of the door switch.
(b) Ensure that the water temperature
has reached 82
O
C - standard Ready
light-
(c) Check faulty element or low-cut-out
thermostat.
Poor water pressure
(a) Check if hot water isolating valve is
during wash/rinse
fully open, and check for obstructions in
the hot water supply line.(line strainer)
(b) Check for obstruction in the hot water
supply solenoid valve and clean if
necessary.
Check
diaphragm
and
replace if faulty.
Poor wash
(a) Check that detergent feeder to
machine is operating correctly, and that
detergent is not empty.
(b) Check for foreign matter in wash arm
jets. Clean if necessary.
(c) Check that glasses to be washed are
correctly placed in racks.
(d) Check temperature of break tank. If
incorrect check thermostat setting and
heating element.
ESWOOD OPERATING MANUAL IW-3N June 2011
11
Problem
Possible cause and remedy
(e) Check that the wash pump is
functioning.
Poor pressure from
(a) Check that hot water pressure to
upper rotary arm
machine is not less than 100 kPa. If so,
ensure that the hot water isolating valve
is fully open.
(b) Check that cold water pressure to
machine is not less than 100 kPa. If so,
ensure that the cold water isolating valve
is fully open.
(c) Check for foreign matter and clean if
necessary.
(d) Check that the water supply solenoid
valve is functioning correctly.
(e) Check that the line strainers are not
partially blocked. If so, remove and clean
filter.
Insufficient rinse
(a) Ensure that temperature of incoming
Temperature
water supply is at least 65ºC
ESWOOD OPERATING MANUAL IW-3N June 2011
12
W
IRING
D
IAGRAM
9
ESWOOD OPERATING MANUAL IW-3N June 2011
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S
PARE
P
ARTS
10
Code
Description
200715
INLET HOSE
A-1917-1
BUSH - RINSE ARM 32/50
A-1917-4
CARBON BEARING BUSH
A-2452
RINSE ARM DISC B-42
A-2454-1
RINSE ARM 2 JETS
A-2454-2
RINSE ARM 3 JETS
A-2560
DOOR HINGE ROD
A-2887
DOOR CATCH
B-1108
THRUST SCREW
B-42A05
DOOR ASSEMBLY
B-42A07
RACK GUIDE ASSY
B-42A10
PLUNGER ASSY - MICRO
B-42G01
RUBBER GASKET DOOR SWITCH
B-42P25
FRONT PANEL
B-42T02
BEARING TUBE PLUNGER
C-0450U
WASH PUMP ASSY
EM-136
CAPACITOR 12.5 UF
EP-125
SOLENOID VALVE
EP-149
STRIP CONNECTOR 12 POLE 3
EP-151
16MM CABLE GLAND IP68
EP-156
TRANI LAMP RED
EP-157
TRANI LAMP GREEN
EP-158
TRANI LAMP AMBER
EP-211
ELEMENT 3.0 KW
EP-252
DETERGENT PUMP
EP-341
15A PLUG AND LEAD GREY 3M
GSK-010
3/4 BSP GASKET
GSK-014
GASKET
GSK-015
GASKET
GSK-016
GASKET
HC-104
HOSE CLAMP 16MM
HC-108
H/CLAMP W/DRIVE S/STEEL 1
HC-110
HOSE CLAMPS 22-38
HC-116
HOSE CLAMP 35-48
HC-121
HOSE CLAMP 44-56
IW-3A03
RINSE TANK ASSY
IW-3A06
WASH "T" JUCTION
IW-3A11
WASHARM ASSY
IW-3A12
BRIDGE BRACKET ASSY
IW-3M01
LOWER RINSE BEARING PIN
IW-3M01-1
UPPER RINSE BEARING PIN
ESWOOD OPERATING MANUAL IW-3N June 2011
14
S
PARE
P
ARTS
10 – Cont’d
Code
Description
IW-3P08
OVERFLOW COVER
IW-3P14
FILL TUBE BRACKET
MCL-012
WARNING LABEL - ELECT
PF-347
FILTER VALVE
PF-411
1/2" ELBOW
PF-426
TEE 1/2" B.S.P. BRASS
PF-444
TAIL PIECE 1/2"BSPX1/2" B
PF-509P
CAP 3/8 X 26TPI THD - BRA
PF-514
HEX NIPPLE 1/2"X1/2" BSP
PF-601P
HEX BACK NUT 1/8"BSP BRAS
PF-605P
3/4" BACK NUT CHROME
PF-606P
1" BACK NUT - CHROME
PF-617
CHECK VALVE 1/2"BSP R.M.C
PF-621
WASTE OUTLET-PLASTIC COMP
PF-701
RINSE JET ES-25
RT-134
TUBE-5MM ID CLEAR X 1 MET
RT-144
HOSE RUBBER 12MM X 1M
SE-134
O'RING
SS-131
THERMOSTAT
SS-151
SENSOR
SS-154
PRESSURE SWITCH
SS-201
START BUTTON (GREEN)
SS-250
MICRO SIWTCH 16A 43MM LEVER
SS-256
ROTARY SWITCH + KNOB
SS-257
ELECTRONIC TIMER
SS-258
BASE TIMER
WA-148P
1" WASHER - CHROME
WA-150P
3/4" WASHER – CHROME
ESWOOD OPERATING MANUAL IW-3N June 2011
15
D
RAWING
11
ESWOOD OPERATING MANUAL IW-3N June 2011
16
D
RAWING
11
ESWOOD OPERATING MANUAL IW-3N June 2011
17
G
OLDSTEIN
/E
SWOOD SPARE PARTS
&
SERVICE
12
For inquiries and access to 24/7 service backup, please call our Toll-Free
Number:
(Applicable to landline only charges apply for calls made from a
Mobile Phone)
1800 013 123
This number will automatically access your nearest State office, or the technician
on duty if after hours. After hours charges apply.