Full Text Searchable PDF User Manual
VIBMB402
086U8255 Rev 4
UK-specific appendix to
Installation instructions
DHP-A
DHP-A Opti
DHP-AQ Maxi
DHP-H
DHP-H Opti
DHP-H Opti Pro
DHP-L
DHP-L Opti
DHP-L Opti Pro
2 – Appendix UK
To be read together with Installation instructions
Contents
1
Important information/Safety regulations . . . . . . . . . . . . . . . . . . . 3
1 .1
Test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2
About documents and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 .1
Manufacturer labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3
Piping installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 .1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 .2
System solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 .3
Discharge pipe arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 .1
How to flush the tap water system . . . . . . . . . . . . . . . . . . . . . . . . . .14
4 .2
How to drain the tap water system . . . . . . . . . . . . . . . . . . . . . . . . . .14
4 .3
Inspection access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Appendix UK – 3
1
Important information/Safety regulations
DD
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These instructions are a UK-specific appendix to those instructions found in the Installation instructions .
DD
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Read the Installation instructions prior to installation .
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For
DHP Opti Pro SP
(Single Phase) heat pumps it is imperative that the maximum hot water temperature
is altered from the default factory setting from 95°C to 60°C . Refer to Chapter 9 .8 menu Service – HGW
Parameter MAX TEMP in Installation instructions .
DD
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Hard Water Areas; Normally it is not a problem to install a heat pump in hard water areas since the normal
domestic hot water working temperature will be not greater than 60°C . In areas where exceptional water
conditions prevail, consideration may need to be given to the fitting of a device capable of inhibiting scale .
In such circumstances the advice of the local water authority should be sought .
DD
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The immersion heater, thermostat, and thermal cut-out are supplied by Danfoss and are factory fitted . If a
replacement part is necessary, it must be replaced with a Danfoss spare part .
DD
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The water heater is protected with a sacrificial aluminium anode . Under normal circumstances no mainte-
nance is needed .
DD
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Note! Leave the following documents with the end-user;
-
This manual
-
Installation instructions
-
User manual
The above documents are an integral and essential part of the product . They should be kept with the appli-
ance so that they can be consulted by the user and our authorised personnel .
Please read carefully the instructions and notices about the appliance contained in this manual, as they pro-
vide important information regarding the safe installation, use and maintenance of the heat pump .
1.1
Test results
1.1.1
Heat up time
The heat up time is measured when heating the water from 14°C to 60°C .
DWH 300: Heat up time 1 hour 53 minutes
DHP-H, DHP-A, DHP-AQ Maxi and DWH 200: Heat up time 1 hour 3 minutes
1.1.2
Re-heat time
The re-heat time is measured when 70% of the hot water has been drained and replaced by equal amount
14°C water and re-heated to 60°C .
DWH 300: Re-heat times 70% 1 hour 25 minutes
DHP-H, DHP-A and DWH 200: Re-heat time 70% 41 minutes
DHP-AQ Maxi: 1 hour 6 minutes according to EN12897 .
1.1.3
Pressure drop
The measured pressure drop throgh the primary heater is 15 kPa .
1.1.4
Hot water capacity
DHP-AQ Maxi: 160 liter according to EN12897 .
4 – Appendix UK
2
About documents and labels
2.1
Manufacturer labels
The heat pump and the indoor unit are marked with durable, permanently fixed labels .
2.1.1
Manufacturer label:
P. O. Box 950 SE-67129 Arvika
Sweden
DHP-H 6
Heat Pump
Source of heat Max
Mpa
0,3
System of heat Max
Mpa
0,3
Source of heat Min/Max
˚C
-10 / +20
Refrigerant Type
*R407C
Operation Pressure Min/Max
MPa
0,08/3,1
Refrigerant
Kg
1.2
Connection
Electric connection
V
400 3N~50Hz
Power input Total
kW
5,0/8,0/11,0
Power input Heat pump
kW
2.0
Power input Auxiliary Heater kW
3/6/9
Pressure Vessel
Volume Sec/Prim
l
180/7.5
Design Pressure Sec/Prim
MPa
1.0 / 0.3
Test Pressure Sec/Prim
MPa
1.43 / 0.43
Design Temp
˚C
100
Rating condition EN 14511
B0W35 A2/W35 A7/W35
(see technical documentation)
Heating capacity
kW
5.33
--
--
Coefficient of Performance
4.04
--
--
* This product contains fluorinated greenhouse
gases covered by the Kyoto Protocol
--
Serial No
086U5000*testBRE
086U5000*testBRE
Model --
YY-WW
09-33
IP
21
Appendix UK – 5
2.1.2
Manufacturer label: DHP-AQ
P. O. Box 950 SE-671 29 Arvika
Sweden
DHP-AQ CONTROL MAXI 6-13 SP
Heat Pump
Source of heat Max
Mpa
0
System of heat Max
Mpa
0
Source of heat Min/Max
˚C
Refrigerant Type
*
Operation Pressure Min/Max
MPa
--
Refrigerant
Kg
Connection
Electric connection
V
230 1N~50Hz
Power input Total
kW
3.1/6.1/9.1
Power input Heat pump
kW
Power input Auxiliary Heater kW
3/6/9
Pressure Vessel
Volume Sec/Prim
l
180/7.5
Design Pressure Sec/Prim
MPa
1.0 / 0.3
Test Pressure Sec/Prim
MPa
1.43 / 0.43
Design Temp
˚C
100
Rating condition EN 14511
B0W35 A2/W35 A7/W35
(see technical documentation)
Heating capacity
kW
--
Coefficient of Performance
--
* This product contains fluorinated greenhouse
gases covered by the Kyoto Protocol
--
Serial No
086U0283xxxxxxxx
086L0283xxxxx
Model CU-*104-303
YY-WW
11-27
IP
x 2
6 – Appendix UK
2.1.3
Additional label:
Weight when full (kg)
DHP-H 4
405
DHP-H 6
409
DHP-H 8
409
DHP-H 10
409
DHP-H 12
418
DHP-H 16
422
DHP-A 6
440
DHP-A 8
440
DHP-A 10
440
DHP-A 12
448
Heat Pump *)
*) Incl. DHP Opti and Opti Pro
This label will ensure that this product conforms to the
requirements of United Kingdom Building Regulations.
The information is entirely valid in a UK specific installations.
Maximum water supply pressure
10 bar
Pressure reducing valve
3 bar
Expansion valve
6 bar
Expansion vessel charge pressure
3 bar
Operating pressure
5,5 bar
Temp and pressure release valve
10 bar; 90−95˚C
Maximum primary working pressure
1,5 bar
Immersion heater
D76 / 9 kW / 230 V
WARNING TO THE USER
(a) Do not remove or adjust any component part of this
unvented water heater. Contact the installer.
(b) If this unvented water heater develops a fault, such
as a flow of hot water from the discharge pipe,
switch the heater off and contact the installer.
WARNING TO THE INSTALLER
(a) This installation is subject to building regulation approval,
notify the Local Authority of intention to install.
(b) Use only manufacturer's recommended replacement parts.
(c) INSTALLED BY:
Name._________________________________________
Address._______________________________________
Tel No._________________________________________
Completion date.________________________________
Appendix UK – 7
2.1.4
Additional label: DHP-AQ Control Maxi 6–13 SP
This label will ensure that this product conforms to the requirements
of United Kingdom Building Regulations and EN12897:2006.
The information is entirely valid in a UK specific installation.
Weight when full
286 kg
PT valve replacement no.
086U8267
Oper. temp non self-reset. thermostat
88˚C
Maximum flow temperature
65˚C
Operating pressure heat source
1 bar
Primary heating power input
9 kW
Primary flow rate
0,16−0,31 l/s
Actual capacity
180 liter
Standing heat loss
1,8 kWh / 24 h
Maximum water supply pressure
10 bar
Pressure reducing valve
3 bar
Expansion valve
6 bar
Expansion vessel charge pressure
3 bar
Operating pressure
5,5 bar
Temp and pressure release valve
10 bar; 90−95˚C
Maximum primary working pressure
1,5 bar
Immersion heater
D76 / 9 kW / 230 V
WARNING TO THE USER
a) Do not remove or adjust any component part of this
unvented water heater. Contact the installer.
b) If this unvented water heater develops a fault, such as a flow
of hot water from the discharge pipe,
switch the heater off and contact the installer.
WARNING TO THE INSTALLER
a) This installation is subject to Building Regulations notification.
b) Use only appropriate components for installation and maintenance.
c) INSTALLED BY:
Name.______________________________________
Address.____________________________________
Tel No._____________________________________
Completion date._____________________________
8 – Appendix UK
3
Piping installation
3.1
General
In section 5 .2 you will find connection diagrams .
3.1.1
Unvented package DHP and DWH200
Danfoss code reference UNV0180 .
Package contents:
Position Danfoss code
Number
Description
110
FITT0050
1
Expansion vessel 19 liter
-
FITT0052
1
Expansion vessel bracket
132
FITT0053
1
Flexible hose
-
FITT0001
1
Tundish 15x22 mm
129
FITT0054
1
Unvented manifold assembly
3.1.2
Unvented manifold assembly
E
A
B
C
D
Figure 1.
Unvented manifold assembly.
Position Name
A
Pressure reducing valve
B
Non-return valve
C
Cold water to house
D
To expansion vessel
E
Safety relief valve
3.1.3
Temperature and pressure relief valve
Figure 2.
Factory fitted Temperature and pressure relief valve
Appendix UK – 9
3.2
System solution
3.2.1
Unvented package installation, DHP-H and DHP-A models
126
110
80
128
96
80
86
80
129
132
91
96
10 11
113
12
12
85
Unvented manifold assembly
(see figure 1)
DHP-H
DHP-A
Figure 3.
The principal installation solution of the unvented package on DHP-H and DHP-A models.
Position Name
10
Supply line heating system
11
Return line heating system
12
Cold water
80
Shut-off valve
85
Venting valve
86
Safety relief valve heating system
91
Strainer
96
Flexible hose
110
Expansion vessel
113
Expansion heating system
126
Factory fitted combined Temperature and pressure relief valve*
128
Double check valve with Shut-off valve
129
Unvented manifold assembly: Pressure reducing valve, Safety relief valve, Non-return valve
132
Flexible hose Unvented package
*
) The water heater tank in DHP-H and DHP-A models is factory fitted with a Temperature and pressure relief
valve . The connection from this valve must not be used for other purposes other than discharge pipe con-
nection . Please see chapter 5 .3 Discharge pipe arrangement .
DD
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Note! No valve should be fitted between the safety relief valve and the storage cylinder .
10 – Appendix UK
3.2.2
Unvented package installation, DHP-L models, DWH 200, DWH 300
DHP-L
126
110
80
128
96
80
104
80
129
132
Unvented manifold assembly
(see figure 1)
DWH 200
DWH 300
96
10 11
13
12
12
86
91
113
Figure 4.
The principal installation solution of the unvented package on DHP-L models together with DWH.
Position Name
10
Supply line heating system
11
Return line heating system
12
Cold water
13
Hot water
80
Shut-off valve
86
Safety relief valve heating system
91
Strainer
96
Flexible hose
104
Safety relief valve 2,5 bar
110
Expansion vessel
113
Expansion heating system
126
Factory fitted combined Temperature and pressure relief valve*
128
Double check valve with Shut-off valve
129
Unvented manifold assembly: Pressure reducing valve, Safety relief valve, Non-return valve
132
Flexible hose unvented package
*
) The water heater tank in DWH is factory fitted with a Temperature and pressure relief valve . The connec-
tion from this valve must not be used for other purposes other than discharge pipe connection . Please see
chapter 5 .3 Discharge pipe arrangement .
DD
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Note! No valve should be fitted between the safety relief valve and the storage cylinder .
Appendix UK – 11
3.2.3
Unvented package installation, DHP-L Opti Pro models, DWH 200, DWH 300
DHP-L Opti Pro
126
110
80
128
96
80
80
129
132
Unvented manifold assembly
(see figure 1)
DWH 200
DWH 300
96
10
13
12
12
104
11
86
91
113
Figure 5.
The principal installation solution of the unvented package on DHP-L Opti Pro models with DWH
Position Name
10
Supply line heating system
11
Return line heating system
12
Cold water
13
Hot water
80
Shut-off valve
86
Safety relief valve heating system
91
Strainer
96
Flexible hose
104
Safety relief valve 2,5 bar
110
Expansion vessel
113
Expansion heating system
126
Factory fitted combined Temperature and pressure relief valve*
128
Double check valve with Shut-off valve
129
Unvented manifold assembly: Pressure reducing valve, Safety relief valve, Non-return valve
132
Flexible hose Unvented package
*
) The water heater tank in DWH is factory fitted with a Temperature and pressure relief valve . The connec-
tion from this valve must not be used for other purposes other than discharge pipe connection . Please see
chapter 5 .3 Discharge pipe arrangement .
DD
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Note! No valve should be fitted between the safety relief valve and the storage cylinder .
12 – Appendix UK
3.2.4
Unvented package installation, DHP-AQ Maxi
DHP-AQ Maxi
126
80
128
96
80
91
80
129
Unvented manifold assembly
(see figure 1)
96
10 11
13
12
12
100
113
5
71
110
132
85
Figure 6.
The principal installation solution of the unvented package on DHP-AQ Maxi
Position Name
5
Heat pump unit
10
Supply line heating system
11
Return line heating system
12
Cold water
13
Hot water
71
Flow guard
80
Shut-off valve
85
Venting valve
91
Strainer
96
Flexible hose
100
Safety relief valve
110
Expansion vessel
113
Expansion heating system
126
Factory fitted combined Temperature and pressure relief valve*
128
Double check valve with Shut-off valve
129
Unvented manifold assembly: Pressure reducing valve, Safety relief valve, Non-return valve
132
Flexible hose Unvented package
*
) The water heater tank in DHP-Q Maxi models is factory fitted with a Temperature and pressure relief valve .
The connection from this valve must not be used for other purposes other than discharge pipe connection .
Please see chapter 5 .3 Discharge pipe arrangement .
DD
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Note! No valve should be fitted between the safety relief valve and the storage cylinder .
Appendix UK – 13
3.3
Discharge pipe arrangement
DD
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The tundish must be positioned away from any electrical devices .
DD
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The tundish must be installed so that it is visible to the occupants .
Figure 7.
3
4
5
6
1
2
600 mm maximum
300 mm minimum
The principal installation solution of the discharge pipe assembly.
Position Name
1
Safety device (for example, temperature relief valve)
2
Metal discharge pipe from safety device to tundish
3
Tundish
4
Discharge pipe from tundish, with continuous fall (1 in 200)
5
Discharge below fixed grating
6
Trapped gully
Sizing of copper discharge pipe (4) for common temperature relief valve outlet sizes
Valve
outlet
size
Minimum
size of dis-
charge pipe
(2)
Minimum size of
discharge pipe (4
from tundish)
Maximum resistance allowed,
expressed as a length of
straight pipe (that is, no
elbows or bends)
Resistance created by
each elbow or bend
G1/2
15 mm
22 mm
Up to 9 m
0 .8 m
28 mm
Up to 18 m
1 .0 m
35 mm
Up to 27 m
1 .4 m
G3/4
22 mm
28 mm
Up to 9 m
1 .0 m
35 mm
Up to 18 m
1 .4 m
42 mm
Up to 27 m
1 .7 m
G1
28 mm
35 mm
Up to 9 m
1 .4 m
42 mm
Up to 18 m
1 .7 m
54 mm
Up to 27 m
2 .3 m
14 – Appendix UK
4
Commissioning
4.1
How to flush the tap water system
When the tap water and the heating system have been filled up, the unit shall be running at maximal, nor-
mal operating temperature for a minimum of one hour . After that the tap water system shall be flushed out
and re-filled .
4.2
How to drain the tap water system
After the tap water system has been flushed out, the cold and hot water pipes and the water heater tank
need to be drained . To drain the system follow the instructions below:
1 .
Close the shut-off valve on the incoming water supply .
2 .
Open both cold and hot water taps which are situated as low as possible in the building to depressu-
rise the system .
DD
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Please note that there can be some water remaining in the cold water pipe which must be taken care of
when loosening the pipe .
3 .
Loosen and remove the cold water pipe at the top of the heat pump .
4 .
Insert a plastic hose to use as a siphon into the cold water connection and bring it to the bottom of
the water heater tank .
5 .
Place the other end of the hose near a gully .
6 .
Use the siphon effect to empty the water heater tank .
DD
E DD
For location and dimension of connections, please see chapter 4 .1 in the
Installation Instructions
.
4.3
Inspection access
The hot water tapping connection can be used as an inspection access .
Appendix UK – 15